行业组件数据 · 2026

钢包外壳

Ladle shell is the outer structural container of a treatment ladle used in steelmaking to hold and transport molten metal.

技术定义与适配语境
典型 钢包外壳 会按材料、尺寸公差、适配关系和失效风险在 基础金属制造 中评估。

The ladle shell is a critical structural component of a treatment ladle in steelmaking operations, designed to contain and transport molten metal at temperatures exceeding 1600°C. It consists of a cylindrical body with a refractory lining, bottom plate, trunnion rings for tilting, and reinforcement structures to withstand thermal stresses, mechanical loads, and metallostatic pressure during teeming operations.

组件规格

定义
The ladle shell is a critical structural component of a treatment ladle in steelmaking operations, designed to contain and transport molten metal at temperatures exceeding 1600°C. It consists of a cylindrical body with a refractory lining, bottom plate, trunnion rings for tilting, and reinforcement structures to withstand thermal stresses, mechanical loads, and metallostatic pressure during teeming operations.
工作原理
The ladle shell provides structural integrity and containment for molten metal during transportation, treatment (desulfurization, alloying, degassing), and teeming. It transfers mechanical loads through trunnion rings to crane hooks, withstands thermal expansion through designed clearances and reinforcement, and maintains refractory lining integrity through proper shell stiffness and cooling systems.
材料
Carbon steel plates (ASTM A36/A572 Grade 50)low-alloy steel (ASTM A387 Grade 11/22)with welded construction using E7018 electrodes. Critical areas like trunnion rings may use forged steel (ASTM A668 Class D/E) for enhanced fatigue resistance.
Weight
15-40% of total ladle weight
Capacity
80-350 tons
Design Pressure
0.15-0.25 MPa
Shell Thickness
25-50 mm
Operating Temperature
1650-1750°C
Trunnion Ring Diameter
800-1200 mm
标准
ISO 4706DIN 2304ASTM A36EN 10025

行业分类与别名

钢包外壳 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Inadequate thermal stress relief during heating/cooling cycles->Shell buckling or permanent deformation->Implement controlled heating/cooling procedures, add thermal expansion joints, use finite element analysis for stress optimization
Cyclic loading on trunnion rings during lifting/tilting->Fatigue cracking in trunnion ring welds or parent material->Regular ultrasonic testing of trunnion areas, use forged trunnion rings, implement load monitoring systems
Differential expansion between shell and refractory lining->Refractory lining detachment or cracking->Design proper anchoring systems, maintain shell roundness within tolerance, use expansion-absorbing backup linings

工业生态与工程逻辑

0
Shell deformation from thermal stress
1
Trunnion ring fatigue failure
2
Refractory lining detachment due to shell movement
3
Weld cracking in high-stress areas

合规与检测

tolerance
Shell roundness: ±10 mm, Trunnion alignment: ±3 mm, Overall dimensions: ±0.5% of nominal
test method
Dimensional inspection per ISO 4706, ultrasonic testing of welds per EN 1712, load testing at 150% of rated capacity

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采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the main function of a ladle shell?

The ladle shell provides structural support and containment for molten metal, transfers mechanical loads during handling, and supports the refractory lining that directly contacts the molten steel.

Why are trunnion rings critical in ladle shell design?

Trunnion rings distribute lifting loads from cranes, prevent shell deformation during tilting operations, and must withstand cyclic fatigue stresses throughout the ladle's service life.

How does thermal expansion affect ladle shell design?

Ladle shells experience significant thermal expansion (up to 1.5% linear expansion at 500°C shell temperature), requiring expansion joints, sliding supports, and controlled cooling to prevent buckling and refractory damage.

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URN:CNFX:ME:UNIT:LADLE_SHELL