行业组件数据 · 2026

支撑网格/框架

Structural framework supporting catalyst gauze in chemical reactors for ammonia oxidation and nitric acid production.

技术定义与适配语境
典型 支撑网格/框架 会按材料、尺寸公差、适配关系和失效风险在 化学制造 中评估。

A rigid metallic grid or frame assembly designed to hold multiple layers of platinum-rhodium catalyst gauze in fixed position within high-temperature reactors. It maintains proper spacing, alignment, and tension of gauze layers while withstanding thermal expansion, mechanical stresses, and corrosive gas environments during ammonia oxidation processes at 800-950°C.

组件规格

定义
A rigid metallic grid or frame assembly designed to hold multiple layers of platinum-rhodium catalyst gauze in fixed position within high-temperature reactors. It maintains proper spacing, alignment, and tension of gauze layers while withstanding thermal expansion, mechanical stresses, and corrosive gas environments during ammonia oxidation processes at 800-950°C.
工作原理
Provides mechanical support and uniform gas distribution by maintaining precise geometric arrangement of catalyst gauze layers. The grid structure allows thermal expansion while preventing gauze sagging or contact, ensuring optimal catalytic surface exposure and reaction efficiency.
材料
High-temperature nickel-chromium alloys (e.g.Inconel 600/601RA330) or stainless steel (310S) with oxidation resistance. Wire diameter: 3-6mm. Surface finish: pickled and passivated.
Mesh Size
20-40 mm
Grid Pattern
Square or hexagonal mesh
Load Capacity
50-200 kg/m²
Wire Diameter
4mm typical
Pressure Rating
5-10 bar
Frame Dimensions
Custom to reactor diameter (1-5m)
Operating Temperature
800-950°C
Thermal Expansion Allowance
±15mm
标准
ISO 5755DIN 17175ASTM B166

行业分类与别名

支撑网格/框架 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Thermal cycling during startup/shutdown->Grid warping or cracking->Use alloys with matched thermal expansion coefficients; implement controlled heating/cooling cycles
Insufficient tensioning->Gauze sagging and contact points->Precise tensioning during installation; regular inspection protocols
High-temperature oxidation->Reduced structural integrity->Select oxidation-resistant alloys; apply protective coatings if compatible

工业生态与工程逻辑

0
Thermal fatigue cracking
1
High-temperature oxidation
2
Mechanical deformation from gauze tension
3
Corrosion from nitric acid condensation

合规与检测

tolerance
±2mm dimensional tolerance, ±5° flatness
test method
Dimensional inspection, high-temperature creep testing, oxidation resistance per ASTM G54

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采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

Why are high-temperature alloys used for support grids?

Nickel-chromium alloys maintain strength and resist oxidation at 800-950°C operating temperatures, preventing deformation and corrosion in ammonia-air mixtures.

How does grid design affect catalyst performance?

Proper mesh size and tension prevent gauze contact (which causes hot spots) and ensure uniform gas flow, optimizing ammonia conversion efficiency and gauze lifespan.

What maintenance is required for support grids?

Regular inspection for warping, oxidation damage, and proper tensioning during catalyst changeouts (typically every 3-12 months depending on operation).

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