行业验证制造数据 · 2026

主混合容器

基于 CNFX 目录中多个工厂资料的聚合洞察,主混合容器 在 化学制造 行业中通常会围绕 标准工业配置 到 重载生产要求 进行能力评估。

技术定义与核心装配

一个典型的 主混合容器 通常集成 Impeller Assembly 与 Jacket。CNFX 上列出的制造商通常强调 Stainless Steel 316L 结构,以支持稳定的生产应用。

Primary vessel for emulsifying amino acid solutions and other ingredients in Amino Emulsion production.

技术定义

The Main Mixing Vessel is the central component in Amino Emulsion manufacturing systems where amino acid solutions, emulsifiers, stabilizers, and other additives are combined and homogenized under controlled conditions to create stable emulsions with specific particle size distributions and physicochemical properties.

工作原理

Utilizes mechanical agitation (typically with impellers or high-shear mixers) to disperse immiscible phases, creating a stable emulsion through reduction of interfacial tension between aqueous and oil phases, often with temperature control and vacuum capabilities to optimize emulsion formation and stability.

主要材料

Stainless Steel 316L

组件 / BOM

Provides mechanical agitation to mix and emulsify ingredients
材料: Stainless Steel
Temperature control through heating/cooling media circulation
材料: Stainless Steel
Visual monitoring of mixing process and emulsion formation
材料: Borosilicate Glass

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Cavitation at NPSHa<2.0 m due to impeller tip speed exceeding 15 m/s Impeller pitting erosion at rate 0.5 mm/year, vibration amplitude >4.5 mm/s RMS Double mechanical seal with API Plan 23 cooling, variable frequency drive with torque limit at 85% of 22 kW motor rating
Stress corrosion cracking in chloride concentration >25 ppm at 60°C Through-wall crack propagation rate 1×10⁻⁸ m/s, leak rate >5 mL/min at 1.5 bar Duplex stainless steel 2205 construction, continuous online chloride monitoring with alarm at 15 ppm

工程推理

运行范围
范围
0.5-2.0 bar absolute pressure, 40-80°C temperature, 500-1500 rpm agitation speed
失效边界
3.5 bar internal pressure (burst disc rating), 120°C thermal degradation threshold, 2000 rpm mechanical resonance frequency
Yield strength exceedance of 316L stainless steel (205 MPa at 80°C) causing plastic deformation, protein denaturation at Arrhenius rate constant k=1.2×10⁻³ s⁻¹ above 120°C, shaft deflection exceeding L/240 at critical speed
制造语境
主混合容器 在 化学制造 中会按材料、工艺窗口和检验要求共同评估。

别名与俗称

Primary Emulsion Vessel Main Emulsification Tank

行业别名与关键词

该产品在 CNFX 数据库中的搜索词、别名和技术称呼。

应用产品 / 所属系统

该产品或部件会出现在以下工业系统、设备或上级产品中。

应用匹配与尺寸矩阵

运行限制
pressure:0 to 2 bar (gauge)
flow rate:Up to 50 m³/h
temperature:10°C to 80°C
slurry concentration:Up to 40% solids by weight
兼容性
Amino acid solutionsEmulsifiers (e.g., lecithin)Aqueous-based chemical mixtures
不适用:Highly corrosive media (e.g., concentrated acids, strong oxidizers)
选型所需数据
  • Required batch volume (m³)
  • Desired mixing time (minutes)
  • Viscosity range of the emulsion (cP)

可靠性与工程风险分析

失效模式与根因
Impeller blade fatigue cracking
原因:Cyclic loading from turbulent flow and material stress concentrations at blade roots
Shaft seal leakage
原因:Wear from abrasive slurry particles and thermal cycling compromising seal integrity
维护信号
  • Unusual vibration patterns or audible knocking during operation
  • Visible slurry leakage around shaft seals or discoloration indicating overheating
工程建议
  • Implement predictive maintenance with vibration analysis to detect early imbalance or bearing wear
  • Optimize slurry concentration and temperature controls to reduce abrasive and thermal stress on components

合规与制造标准

参考标准
ISO 9001:2015 - Quality Management SystemsASME BPE-2019 - Bioprocessing EquipmentCE Marking - Machinery Directive 2006/42/EC
制造精度
  • Surface Finish: Ra ≤ 0.8 μm for product contact surfaces
  • Concentricity: Mixing shaft alignment within 0.05 mm TIR
质量检验
  • Pressure Test: Hydrostatic test at 1.5x design pressure for 30 minutes
  • Material Verification: PMI (Positive Material Identification) for alloy composition

生产该产品的制造商

具备该产品生产能力的中国制造商与相关工厂资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

供应链相关产品与组件

氨基酸乳液

A specialized emulsification system designed for producing amino acid-based emulsions through high-shear mixing and stabilization processes.

查看规格 ->
氨合成催化剂床层支撑格栅

用于氨合成塔内支撑催化剂床层的结构格栅。

查看规格 ->
抗菌剂

A chemical agent or substance that inhibits the growth of microorganisms or destroys them.

查看规格 ->
自动化批次结晶系统

用于化学化合物批次工艺中受控结晶的自动化系统。

查看规格 ->

常见问题

What materials are used in the Main Mixing Vessel?

The vessel is constructed from Stainless Steel 316L, offering excellent corrosion resistance and durability for chemical manufacturing.

What are the key components of the Main Mixing Vessel?

Key components include the Impeller Assembly for mixing, a Jacket for temperature control, and a Sight Glass for visual monitoring.

What is the primary application of this vessel?

It is primarily used for emulsifying amino acid solutions and other ingredients in the production of Amino Emulsion.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Index v2.6.05 · 化学制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 主混合容器

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

你的商务信息仅用于处理本次请求。

谢谢,信息已发送。
谢谢,信息已收到。

需要制造 主混合容器?

对比具备该产品与工艺能力的制造商资料。

创建制造商档案 联系我们
上一个产品
主法兰体
下一个产品
乳化剂计量系统