行业组件数据 · 2026

双金属片(热脱扣器)

A bimetallic strip thermal trip is a temperature-sensitive safety component in circuit breakers that disconnects circuits during overloads by bending due to differential thermal expansion.

技术定义与适配语境
典型 双金属片(热脱扣器) 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

A bimetallic strip thermal trip is a precision electromechanical component used in output circuit breakers for overcurrent protection. It consists of two bonded metal layers with different coefficients of thermal expansion. When excessive current flows through the circuit, resistive heating causes the strip to bend predictably, mechanically triggering a trip mechanism that opens the circuit contacts, thereby interrupting power flow and preventing equipment damage or fire hazards.

组件规格

定义
A bimetallic strip thermal trip is a precision electromechanical component used in output circuit breakers for overcurrent protection. It consists of two bonded metal layers with different coefficients of thermal expansion. When excessive current flows through the circuit, resistive heating causes the strip to bend predictably, mechanically triggering a trip mechanism that opens the circuit contacts, thereby interrupting power flow and preventing equipment damage or fire hazards.
工作原理
The working principle is based on differential thermal expansion. The two metal layers (typically steel and copper or nickel alloys) expand at different rates when heated by overcurrent. This differential expansion causes the composite strip to bend in a predetermined direction. This mechanical deflection actuates a latch or lever in the circuit breaker's trip mechanism, physically separating the contacts to break the electrical circuit.
材料
Common material pairs include: 1) Active layer: Manganese-copper-nickel alloy (high expansion coefficient~20×10⁻⁶/K). 2) Passive layer: Nickel-iron alloy (low expansion coefficient~1.5×10⁻⁶/K). Bonding: Typically achieved through hot rollingweldingor cladding. Insulation: Often coated with thin dielectric layers where electrical isolation is required.
Bending Force
0.5N to 5N
Response Time
2 to 60 seconds (inverse time characteristic)
Mechanical Life
>10,000 operations
Strip Dimensions
Thickness: 0.1mm to 1.0mm, Width: 2mm to 20mm
Trip Current Range
0.5A to 100A
Calibration Tolerance
±10%
Operating Temperature
-40°C to +85°C
标准
ISO 8820-1IEC 60947-2UL 489DIN EN 60947-2

行业分类与别名

双金属片(热脱扣器) 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Material fatigue from repeated thermal cycling->Strip cracks or loses calibration, causing nuisance tripping or failure to trip->Use high-cycle fatigue alloys, implement derating in design, conduct periodic calibration checks
Corrosive environment->Oxidation increases resistance, alters thermal response, or causes mechanical seizure->Apply protective coatings (nickel plating), use corrosion-resistant alloys, ensure proper enclosure sealing
Overheating beyond design limits->Permanent deformation or loss of elasticity, making strip unresponsive->Incorporate thermal fuses as backup, design with adequate thermal mass, specify correct current ratings

工业生态与工程逻辑

0
Calibration drift over time
1
Fatigue failure from cyclic loading
2
Contamination affecting heat transfer
3
Incorrect installation altering trip characteristics

合规与检测

tolerance
Trip current: ±10% of rated value at reference temperature (23°C); Response time: within inverse-time curve bands per IEC 60947-2
test method
Calibration via controlled current injection with thermal chamber; endurance testing per IEC 60947-2 (including operation at extremes of temperature range); dielectric strength test at 2kV AC for 1 minute

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采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

How does a bimetallic strip trip differ from a magnetic trip in circuit breakers?

A bimetallic strip responds to thermal effects (slow, time-delayed protection against moderate overloads), while a magnetic trip responds to magnetic fields from high short-circuit currents (instantaneous protection). Many breakers combine both.

Can the trip current be adjusted?

Yes, often via a calibration screw that changes the initial tension or position of the strip, allowing fine-tuning within the rated range, typically ±20%.

What causes a bimetallic strip to fail?

Common failures include metal fatigue from repeated bending, oxidation/corrosion at high temperatures, calibration drift due to material aging, or physical damage from vibration.

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