行业组件数据 · 2026

直接键合铜基板

Direct Bonded Copper (DBC) substrate is a ceramic-based circuit board with copper layers bonded directly to both sides, used for high-power semiconductor packaging and thermal management.

技术定义与适配语境
典型 直接键合铜基板 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

Direct Bonded Copper (DBC) substrate is a specialized electronic substrate where copper foil is directly bonded to a ceramic insulator (typically aluminum oxide Al2O3 or aluminum nitride AlN) through a high-temperature oxidation process. This creates a metallized ceramic substrate with excellent thermal conductivity, electrical insulation, and mechanical stability. DBC substrates serve as the foundation for power semiconductor modules, providing electrical interconnections, thermal dissipation paths, and structural support for semiconductor dies, wire bonds, and other components in high-power applications.

组件规格

定义
Direct Bonded Copper (DBC) substrate is a specialized electronic substrate where copper foil is directly bonded to a ceramic insulator (typically aluminum oxide Al2O3 or aluminum nitride AlN) through a high-temperature oxidation process. This creates a metallized ceramic substrate with excellent thermal conductivity, electrical insulation, and mechanical stability. DBC substrates serve as the foundation for power semiconductor modules, providing electrical interconnections, thermal dissipation paths, and structural support for semiconductor dies, wire bonds, and other components in high-power applications.
工作原理
DBC substrates work by bonding copper layers to ceramic through a high-temperature process (typically 1065°C) where copper and ceramic form a copper-oxygen eutectic bond. The ceramic provides electrical insulation and thermal conductivity, while the copper layers provide electrical connectivity and heat spreading. In operation, heat generated by semiconductor dies transfers through the copper layer into the ceramic, which then dissipates it to the heat sink or cooling system, while the patterned copper traces provide electrical connections between components.
材料
Ceramic: Aluminum oxide (Al2O396% or 99.6% purity) or Aluminum nitride (AlN). Copper: Oxygen-free high-conductivity copper (OFHC) foiltypically 0.1mm to 0.6mm thick. Bonding layer: Copper-oxygen eutectic formed during high-temperature processing.
Copper Thickness
0.1mm to 0.6mm
Ceramic Thickness
0.25mm to 1.5mm
Dielectric Strength
>10 kV/mm
Surface Roughness (Ra)
0.4-1.0 μm
Thermal Conductivity (AlN)
170-200 W/mK
Thermal Conductivity (Al2O3)
24-28 W/mK
Maximum Operating Temperature
>300°C
CTE (Coefficient of Thermal Expansion)
4.5-7.5 ppm/K (Al2O3), 4.5 ppm/K (AlN)
标准
ISO 14647DIN EN 60384IEC 61249

行业分类与别名

直接键合铜基板 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Thermal cycling stress->Copper-ceramic delamination->Optimize copper thickness and pattern design, use proper bonding parameters, implement thermal stress relief features
Mechanical shock or vibration->Ceramic fracture or cracking->Proper mounting and clamping, use of compliant interfaces, careful handling procedures
Manufacturing contamination->Electrical short circuits or reduced insulation->Clean room processing, thorough cleaning procedures, visual and electrical inspection

工业生态与工程逻辑

0
Delamination between copper and ceramic layers
1
Thermal stress cracking
2
Copper oxidation during processing
3
Ceramic fracture during handling
4
Electrical short circuits due to contamination

合规与检测

tolerance
Copper pattern alignment: ±0.05mm, Ceramic thickness: ±10%, Copper thickness: ±5%
test method
Thermal cycling test (IEC 60749-25), Shear strength test (MIL-STD-883), Dielectric withstand voltage test (IEC 60112), Thermal conductivity measurement (ASTM E1461)

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What are the main advantages of DBC substrates over traditional PCB substrates?

DBC substrates offer superior thermal conductivity (especially with AlN), better electrical insulation at high voltages, higher temperature tolerance (>300°C), lower thermal expansion mismatch with semiconductor dies, and better reliability in high-power cycling conditions.

What is the difference between Al2O3 and AlN DBC substrates?

Al2O3 (alumina) DBC offers good electrical insulation and moderate thermal conductivity (24-28 W/mK) at lower cost. AlN (aluminum nitride) DBC provides excellent thermal conductivity (170-200 W/mK) for high-power density applications but at higher cost and with more challenging manufacturing processes.

What are the typical applications for DBC substrates?

DBC substrates are used in IGBT modules, MOSFET modules, SiC and GaN power modules, automotive power electronics, industrial motor drives, renewable energy inverters, traction systems, and high-frequency power supplies.

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