行业组件数据 · 2026

蜗轮

A worm gear is a mechanical component used in slack adjusters to provide precise angular positioning and self-locking capability in automotive braking systems.

技术定义与适配语境
典型 蜗轮 会按材料、尺寸公差、适配关系和失效风险在 汽车制造 中评估。

A worm gear is a specialized gear arrangement consisting of a worm (screw) that meshes with a worm wheel (gear). In slack adjusters for automotive braking systems, it converts rotational motion from the adjustment mechanism into precise linear or angular movement to maintain proper brake shoe-to-drum clearance. The unique helical thread design provides high reduction ratios in compact spaces and exhibits self-locking characteristics when not actively driven, preventing back-driving that could compromise brake adjustment.

组件规格

定义
A worm gear is a specialized gear arrangement consisting of a worm (screw) that meshes with a worm wheel (gear). In slack adjusters for automotive braking systems, it converts rotational motion from the adjustment mechanism into precise linear or angular movement to maintain proper brake shoe-to-drum clearance. The unique helical thread design provides high reduction ratios in compact spaces and exhibits self-locking characteristics when not actively driven, preventing back-driving that could compromise brake adjustment.
工作原理
The worm gear operates on the principle of screw mechanics where the rotating worm (with helical threads) engages with the teeth of the worm wheel. As the worm rotates, its threads push against the worm wheel teeth, causing the wheel to rotate at a significantly reduced speed relative to the worm input. This creates a high mechanical advantage (typically 20:1 to 300:1 reduction) while maintaining compact dimensions. The shallow engagement angle creates friction that prevents reverse rotation when input torque is removed, providing the self-locking feature critical for maintaining brake adjustment settings.
材料
Worm: Case-hardened steel (AISI 86204140) or through-hardened steel (AISI 1045) with surface hardness 45-55 HRC. Worm wheel: Bronze alloys (SAE 660C93200) or cast iron with Brinell hardness 80-120 HB. Lubrication: High-pressure lithium complex grease with EP additives.
Module
1.0-3.0 mm
Backlash
0.05-0.15 mm
Efficiency
40%-85%
Lead Angle
3°-10°
Pressure Angle
20°
Reduction Ratio
20:1 to 100:1
Axial Load Capacity
500-2000 N
Operating Temperature
-40°C to +120°C
标准
ISO 1328-1DIN 3975SAE J2113ISO 6336

行业分类与别名

蜗轮 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Inadequate lubrication or contaminated grease->Increased friction, overheating, and eventual seizure of worm/wheel interface->Use sealed lubrication systems, specify high-temperature EP grease, implement regular maintenance schedules
Excessive axial loads from misaligned installation->Premature wear on worm threads and wheel teeth, increased backlash->Implement precise alignment procedures during assembly, use alignment fixtures, specify maximum allowable misalignment in documentation
Environmental corrosion from road salts/moisture->Pitting on gear surfaces, increased friction, potential binding->Apply corrosion-resistant coatings, use stainless steel components where feasible, implement protective seals

工业生态与工程逻辑

0
Wear-induced backlash increasing
1
Lubrication failure leading to seizure
2
Corrosion in harsh environments
3
Over-torque causing tooth deformation
4
Thermal expansion affecting meshing

合规与检测

tolerance
Gear tooth profile tolerance: ISO 1328-1 Grade 7-8, Backlash tolerance: ±0.05 mm, Surface finish: Ra 1.6 μm max
test method
DIN 3975 for gear geometry verification, SAE J2113 for automotive component testing, ISO 6336 for load capacity calculation, accelerated life testing per ISO 16750

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

Why are worm gears used in slack adjusters instead of other gear types?

Worm gears provide three critical advantages for slack adjusters: high reduction ratios in compact spaces, precise positioning capability for accurate brake adjustment, and inherent self-locking that maintains adjustment without additional locking mechanisms.

What maintenance do worm gears in slack adjusters require?

Primary maintenance involves periodic lubrication with high-pressure grease (typically every 50,000 km or during brake service), inspection for wear patterns, and backlash measurement. Most automotive applications use sealed, lubricated-for-life designs.

How does the self-locking feature work in worm gears?

Self-locking occurs when the lead angle of the worm is less than the friction angle between the materials. This creates sufficient friction to prevent the worm wheel from back-driving the worm, effectively locking the position when input torque is removed.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Component Index · 汽车制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 蜗轮

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

谢谢,信息已发送。
谢谢,信息已收到。

需要制造 蜗轮?

对比具备该组件加工或装配能力的制造商资料。

创建制造商档案 联系我们
上一个组件
花键轴
下一个组件
蜘蛛架
URN:CNFX:ME:UNIT:WORM_GEAR