Connection head for molten metal temperature sensor probes, providing secure electrical and mechanical interface between sensor element and instrumentation.
A critical component of molten metal temperature sensor probes that serves as the interface between the sensitive thermocouple or RTD element and external instrumentation. It provides mechanical protection, electrical connection integrity, and environmental sealing while maintaining thermal isolation from the harsh molten metal environment. The connection head typically houses terminal blocks, compensation circuits, and sealing mechanisms to ensure accurate temperature measurement transmission.
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Connection heads are typically rated for ambient temperatures up to 200°C, though the sensor tip can withstand much higher temperatures (up to 1800°C for some thermocouples). The head must be positioned sufficiently distant from the molten metal to prevent overheating.
Monthly visual inspections are recommended, with complete functional testing every 6 months. In high-vibration environments or with frequent thermal cycling, inspection frequency should increase to quarterly.
While some standardized connections exist (M12, NPT), electrical pin configurations and compensation circuits may vary. Always verify compatibility with specific sensor types (Type K, R, S thermocouples or specific RTD types).
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