行业组件数据 · 2026

冷却水套

A cooling water jacket is a critical component in blast furnace tuyere assemblies that circulates water to dissipate heat and protect tuyeres from thermal damage during ironmaking.

技术定义与适配语境
典型 冷却水套 会按材料、尺寸公差、适配关系和失效风险在 基础金属制造 中评估。

The cooling water jacket is an engineered enclosure surrounding the blast furnace tuyere, designed with internal channels or passages that facilitate continuous water circulation. This component serves as a heat exchanger, absorbing intense thermal energy (typically 1200-1500°C) from the hot blast and molten materials in the furnace hearth, thereby maintaining the tuyere's structural integrity and preventing premature failure. It operates under high-pressure conditions (typically 0.8-1.5 MPa) and is integral to the furnace's thermal management system.

组件规格

定义
The cooling water jacket is an engineered enclosure surrounding the blast furnace tuyere, designed with internal channels or passages that facilitate continuous water circulation. This component serves as a heat exchanger, absorbing intense thermal energy (typically 1200-1500°C) from the hot blast and molten materials in the furnace hearth, thereby maintaining the tuyere's structural integrity and preventing premature failure. It operates under high-pressure conditions (typically 0.8-1.5 MPa) and is integral to the furnace's thermal management system.
工作原理
The cooling water jacket operates on forced convection heat transfer principles. Cool water enters through inlet ports, flows through precisely designed internal passages surrounding the tuyere body, absorbs thermal energy from the hot surfaces, and exits as heated water through outlet ports. This continuous circulation creates a thermal barrier that maintains the tuyere metal temperature below its critical threshold (typically below 300°C), preventing thermal stress, oxidation, and deformation.
材料
High-conductivity copper alloys (C12200 or C11000) with 99.9% purityor specialized copper-silver alloys for enhanced thermal conductivity and corrosion resistance. Internal surfaces may have protective coatings like nickel plating to prevent scaling and erosion.
Design Life
2-3 years continuous operation
Water Flow Rate
15-25 m³/h
Inlet Temperature
25-35°C
Operating Pressure
0.8-1.5 MPa
Outlet Temperature
45-60°C
Heat Transfer Coefficient
300-500 W/m²·K
标准
ISO 13579-4DIN 1718ASTM B152

行业分类与别名

冷却水套 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Mineral deposition and scaling in water passages->Reduced heat transfer efficiency leading to localized overheating->Implement water treatment systems, regular descaling procedures, and install flow monitoring with automatic alerts
Erosion-corrosion from high-velocity water flow->Wall thinning and eventual leakage->Use erosion-resistant materials, maintain optimal flow velocities (2-3 m/s), and conduct regular thickness measurements
Thermal fatigue from cyclic heating and cooling->Crack formation and propagation in critical areas->Design with gradual temperature transitions, use fatigue-resistant materials, and implement controlled heating/cooling cycles

工业生态与工程逻辑

0
Thermal stress cracking
1
Corrosion and scaling
2
Water leakage into furnace
3
Flow blockage
4
Cavitation damage

合规与检测

tolerance
Dimensional tolerance ±0.5 mm on critical surfaces, flatness tolerance 0.1 mm over 100 mm, surface roughness Ra ≤ 3.2 μm for sealing surfaces
test method
Hydrostatic pressure testing at 1.5 times operating pressure for 30 minutes, thermal cycling tests (100 cycles from 50°C to 300°C), flow distribution testing using dye injection, and ultrasonic thickness mapping

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

Why are cooling water jackets typically made of copper alloys?

Copper alloys offer superior thermal conductivity (approximately 400 W/m·K), which is 8-10 times higher than steel, enabling efficient heat dissipation. They also provide good corrosion resistance against treated cooling water and can withstand the thermal cycling conditions in blast furnace operations.

What happens if the cooling water flow is interrupted?

Flow interruption causes rapid temperature increase in the tuyere assembly, potentially leading to thermal stress cracking, metal deformation, tuyere burn-through, and catastrophic failure within minutes. Modern systems include flow sensors and automatic shutdown protocols to prevent such incidents.

How often should cooling water jackets be inspected?

Visual inspections should occur weekly, with comprehensive thermal imaging and ultrasonic thickness testing conducted during scheduled furnace maintenance (typically every 6-12 months). Internal scaling and corrosion monitoring should be performed quarterly through water quality analysis.

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CNFX Industrial Component Index · 基础金属制造

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