行业组件数据 · 2026

叶轮/搅拌器

Rotating component in mixing equipment that transfers energy to fluids for homogenization, suspension, or dispersion.

技术定义与适配语境
典型 叶轮/搅拌器 会按材料、尺寸公差、适配关系和失效风险在 化学制造 中评估。

An impeller/agitator is a precision-engineered rotating component installed in mixing vessels, reactors, or tanks that converts mechanical energy from a drive system into fluid motion. It creates controlled flow patterns (axial, radial, or tangential) to achieve specific process objectives such as blending multiple phases, suspending solids, enhancing heat/mass transfer, or promoting chemical reactions. Critical design parameters include blade geometry, diameter-to-tank ratio, rotational speed, and power number.

组件规格

定义
An impeller/agitator is a precision-engineered rotating component installed in mixing vessels, reactors, or tanks that converts mechanical energy from a drive system into fluid motion. It creates controlled flow patterns (axial, radial, or tangential) to achieve specific process objectives such as blending multiple phases, suspending solids, enhancing heat/mass transfer, or promoting chemical reactions. Critical design parameters include blade geometry, diameter-to-tank ratio, rotational speed, and power number.
工作原理
Operates on fluid dynamics principles where rotational motion generates velocity gradients and shear forces. Blade geometry determines flow pattern: axial-flow impellers (like propellers) create top-to-bottom circulation for blending; radial-flow impellers (like turbines) produce high shear for dispersion; mixed-flow designs combine characteristics. The impeller's rotation induces primary flow while creating secondary vortices and turbulence that enable mixing at molecular or droplet level.
材料
Selection depends on process requirements: 316L stainless steel (corrosion resistance for chemical/pharmaceutical)Hastelloy C-276 (extreme corrosion resistance)titanium (chloride environments)carbon steel (non-corrosive applications)polypropylene/PTFE (chemical inertness)or ceramic-coated (abrasion resistance). Surface finishes range from Ra 0.8μm for sanitary applications to epoxy coatings for corrosion protection.
Diameter
100-3000 mm
Tip Speed
1-25 m/s
Blade Count
2-6 blades
Solidity Ratio
0.1-0.8
Hub Configuration
Keyed, splined, or tapered
Power Number (Np)
0.3-5.0
Reynolds Number Range
10-10^6
标准
ISO 2858DIN 28131ASME B73.13-A Sanitary Standards

行业分类与别名

叶轮/搅拌器 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Cavitation due to insufficient NPSH or high tip speed->Pitting erosion leading to blade material loss and imbalance->Maintain NPSH > 1.3 × NPSHr, limit tip speed < 15 m/s, use cavitation-resistant materials
Corrosion fatigue from cyclic stress in corrosive environment->Crack initiation at stress concentrators (weld joints, sharp transitions)->Specify corrosion fatigue resistant alloys, eliminate stress risers, apply compressive residual stress treatments
Abrasive wear from suspended particles->Progressive blade thinning altering hydrodynamic performance->Hard-facing with tungsten carbide, ceramic coatings, or replaceable wear plates

工业生态与工程逻辑

0
Cavitation damage from low NPSH
1
Fatigue failure at blade root
2
Corrosion under deposits
3
Bearing overload from fluid forces
4
Fouling reduces efficiency

合规与检测

tolerance
Dimensional tolerance per ISO 2768-m, balance tolerance ISO 1940 G2.5, runout < 0.1 mm TIR
test method
Hydrodynamic performance testing per ISO 3219, material certification per ASTM/EN standards, NDE per ASME V

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between axial and radial flow impellers?

Axial flow impellers (like pitched blade turbines) push fluid parallel to the shaft axis, creating top-to-bottom circulation ideal for blending and solid suspension. Radial flow impellers (like Rushton turbines) discharge fluid perpendicular to the shaft, generating high shear suitable for gas dispersion and emulsification.

How do I select impeller material for corrosive applications?

Material selection follows corrosion charts: 316L SS for mild acids/alkalis, Hastelloy for oxidizing acids, titanium for chlorides, and fluoropolymers for aggressive chemicals. Consider temperature, concentration, and presence of halides. Always conduct corrosion testing for critical applications.

What causes impeller imbalance and how is it corrected?

Imbalance results from manufacturing tolerances, material inhomogeneity, erosion, or buildup. Dynamic balancing to ISO 1940 G2.5 standard is required. Correction methods include material removal/addition at specific radii or using balancing rings. Imbalance above 0.5 mm/s vibration requires immediate correction.

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CNFX Industrial Component Index · 化学制造

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URN:CNFX:ME:UNIT:IMPELLER_AGITATOR