行业组件数据 · 2026

母线体

A busbar body is a conductive metal bar or strip used to distribute electrical power within industrial equipment and machinery.

技术定义与适配语境
典型 母线体 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

A busbar body is a fundamental electrical component consisting of a solid metal conductor, typically rectangular or flat in cross-section, designed to carry and distribute high currents with minimal voltage drop and power loss. It serves as a common connection point for multiple circuits within electrical panels, switchgear, transformers, and industrial machinery, providing a robust and efficient alternative to multiple individual wires. Busbar bodies are engineered for optimal current density, thermal management, and mechanical stability in demanding industrial environments.

组件规格

定义
A busbar body is a fundamental electrical component consisting of a solid metal conductor, typically rectangular or flat in cross-section, designed to carry and distribute high currents with minimal voltage drop and power loss. It serves as a common connection point for multiple circuits within electrical panels, switchgear, transformers, and industrial machinery, providing a robust and efficient alternative to multiple individual wires. Busbar bodies are engineered for optimal current density, thermal management, and mechanical stability in demanding industrial environments.
工作原理
The busbar body operates on the principle of providing a low-impedance, high-conductivity path for electrical current distribution. By utilizing materials with high electrical conductivity and sufficient cross-sectional area, it minimizes resistance, reduces heat generation (I²R losses), and ensures stable voltage levels across connected circuits. Its design allows for efficient heat dissipation and mechanical support for electrical connections through bolted or clamped terminals.
材料
Copper (C11000C10100) or aluminum (60616063) with tinsilveror nickel plating for corrosion resistance and improved conductivity. Copper is preferred for highest conductivity (≥98% IACS)while aluminum offers weight savings. Insulation may include heat-shrink tubingepoxy powder coatingor laminated insulation sheets.
Conductivity
≥98% IACS for copper
Cross-Section
10mm x 2mm to 200mm x 20mm
Current Rating
200A to 5000A
Surface Finish
Tin-plated (≥3μm) or silver-plated (≥5μm)
Voltage Rating
Up to 1000V AC/DC
Temperature Range
-40°C to +105°C
标准
ISO 6722DIN 43671IEC 61439UL 67

行业分类与别名

母线体 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Loose bolted connections or improper torque->Increased contact resistance leading to localized overheating, arcing, and potential fire hazard->Use calibrated torque wrenches, apply antioxidant compounds, implement regular thermal imaging inspections, and follow manufacturer's torque specifications
Insufficient cross-sectional area for applied current->Excessive temperature rise, insulation degradation, and reduced operational lifespan->Proper ampacity calculations during design phase, incorporation of temperature sensors, and adherence to derating factors for elevated ambient temperatures
Corrosion from environmental exposure or galvanic action->Increased electrical resistance, voltage drop, and eventual connection failure->Apply appropriate plating (tin, silver, or nickel), use compatible materials to prevent galvanic corrosion, and implement protective enclosures or coatings

工业生态与工程逻辑

0
Overheating due to overload or poor connections
1
Corrosion leading to increased resistance
2
Mechanical stress causing cracks or deformation
3
Electrical short circuits due to insulation failure
4
Electromagnetic interference in adjacent circuits

合规与检测

tolerance
±0.1mm on critical dimensions, flatness within 0.2mm per 300mm length, surface roughness Ra ≤ 1.6μm for plated surfaces
test method
Current cycling test per IEC 61439-1, temperature rise test, dielectric strength test (2.5kV AC for 1 minute), contact resistance measurement (≤10μΩ for bolted joints), salt spray corrosion test per ISO 9227

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the main difference between copper and aluminum busbars?

Copper busbars offer higher conductivity (about 60% better than aluminum), better corrosion resistance, and higher mechanical strength, but are heavier and more expensive. Aluminum busbars are lighter and more cost-effective but require larger cross-sections for equivalent current capacity and need protective plating to prevent oxidation.

How do you determine the correct busbar size for an application?

Busbar sizing is based on current-carrying capacity (ampacity), which depends on material, cross-sectional area, ambient temperature, and cooling conditions. Engineers use standards like IEC 61439-1 and thermal calculations to ensure the busbar operates within safe temperature limits, typically keeping temperature rise below 50°C above ambient.

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CNFX Industrial Component Index · 电气设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

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URN:CNFX:ME:UNIT:BUSBAR_BODY