行业组件数据 · 2026

高压变压器衬套

High-voltage transformer bushings are insulating components that provide electrical isolation and mechanical support for conductors passing through transformer enclosures.

技术定义与适配语境
典型 高压变压器衬套 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

High-voltage transformer bushings are critical insulating devices designed to safely conduct electrical current through grounded transformer tanks or enclosures while maintaining dielectric integrity. They consist of a central conductor surrounded by multiple layers of insulating materials (typically porcelain, epoxy resin, or composite polymers) arranged in concentric cylinders with capacitive grading to manage electric field distribution. These components feature flanges for mounting, oil barriers for liquid-filled transformers, and corona shields to prevent partial discharge. Bushings must withstand thermal cycling, mechanical stresses from conductor movement, and environmental exposure while maintaining specified creepage distances and clearances.

组件规格

定义
High-voltage transformer bushings are critical insulating devices designed to safely conduct electrical current through grounded transformer tanks or enclosures while maintaining dielectric integrity. They consist of a central conductor surrounded by multiple layers of insulating materials (typically porcelain, epoxy resin, or composite polymers) arranged in concentric cylinders with capacitive grading to manage electric field distribution. These components feature flanges for mounting, oil barriers for liquid-filled transformers, and corona shields to prevent partial discharge. Bushings must withstand thermal cycling, mechanical stresses from conductor movement, and environmental exposure while maintaining specified creepage distances and clearances.
工作原理
Transformer bushings operate on the principle of capacitive voltage division and dielectric insulation. The central conductor carries current while multiple insulating layers with controlled permittivity create a graded electric field distribution, preventing excessive stress concentrations. In oil-filled transformers, the bushing provides an interface between the internal oil insulation and external air or SF6 insulation. The design ensures that voltage drops evenly across the insulation layers, with capacitance grading rings or foils controlling field intensity to prevent corona discharge and dielectric breakdown.
材料
Porcelain (alumina silicate)Epoxy resin (cycloaliphatic or bisphenol-A based)Composite polymers (silicone rubberEPDM)Oil-impregnated paperCondenser cores (kraft paper with aluminum foil)Conductors (copper or aluminum with silver plating)Gaskets (nitrile rubberfluorocarbon)Metal parts (galvanized steelaluminum alloy)
Rated Current
630A to 4000A
Rated Voltage
69kV to 800kV
Creepage Distance
20mm/kV to 31mm/kV
Temperature Class
-40°C to +105°C
Mechanical Strength
Withstand 2.5x static load without damage
Partial Discharge Level
<5pC at 1.1x rated voltage
Power Frequency Withstand
1 minute at 1.5x rated voltage
Basic Insulation Level (BIL)
350kV to 2400kV
标准
IEC 60137IEEE C57.19.00IEC 62199DIN 42531ANSI C57.19.01

行业分类与别名

高压变压器衬套 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Moisture ingress through seals or cracks->Reduced dielectric strength, internal arcing->Regular seal inspection, moisture monitoring, proper storage before installation
Thermal cycling stress on porcelain-epoxy interfaces->Cracking, oil leakage, reduced mechanical integrity->Design with compatible CTE materials, controlled installation torque, thermal stress analysis
Contamination buildup on creepage surface->Surface tracking, flashover, insulation failure->Regular cleaning, application of hydrophobic coatings, adequate creepage distance design

工业生态与工程逻辑

0
Dielectric breakdown leading to transformer failure
1
Oil leakage in oil-filled bushings
2
Mechanical fracture from thermal stress
3
Surface tracking due to contamination
4
Internal partial discharge degradation
5
Corrosion of metal components

合规与检测

tolerance
Capacitance variation: ±5% from rated value, Power factor: <0.5% at 20°C, Dimensional accuracy: ±2mm on mounting flange
test method
Power factor/capacitance measurement per IEEE C57.19.01, Partial discharge testing per IEC 60270, Temperature rise test at 1.2x rated current, Mechanical load test at 2.5x static load, Sealing test at 2 bar pressure for 24 hours

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between condenser and non-condenser type bushings?

Condenser bushings use concentric capacitive grading layers (paper and foil) to create uniform electric field distribution, suitable for higher voltages (>72.5kV). Non-condenser bushings rely on solid insulation thickness without grading, typically for lower voltage applications.

How often should transformer bushings be maintained?

Visual inspections every 6-12 months, thermographic surveys annually, and comprehensive testing (power factor, capacitance) every 3-5 years or as per manufacturer recommendations and operating conditions.

What causes bushing failures in transformers?

Common causes include moisture ingress, partial discharge degradation, thermal cycling stress, mechanical damage during installation, contamination buildup on surfaces, and manufacturing defects in insulation layers.

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URN:CNFX:ME:UNIT:BUSHINGS