行业组件数据 · 2026

绝缘体本体

Insulator body is the main structural component of bushings that provides electrical insulation and mechanical support in high-voltage equipment.

技术定义与适配语境
典型 绝缘体本体 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

The insulator body is the core component of electrical bushings, designed to isolate conductive parts from grounded structures while maintaining structural integrity under electrical, thermal, and mechanical stresses. It prevents electrical discharge and ensures safe operation in transformers, switchgear, and other high-voltage apparatus by maintaining precise dielectric properties and creepage distances.

组件规格

定义
The insulator body is the core component of electrical bushings, designed to isolate conductive parts from grounded structures while maintaining structural integrity under electrical, thermal, and mechanical stresses. It prevents electrical discharge and ensures safe operation in transformers, switchgear, and other high-voltage apparatus by maintaining precise dielectric properties and creepage distances.
工作原理
Works by providing a high-resistance path between conductors and grounded components, utilizing dielectric materials to withstand voltage gradients and prevent current leakage. The geometry is optimized to control electric field distribution and prevent corona discharge.
材料
High-alumina porcelain (≥95% Al2O3)glass-reinforced epoxy resin (FR-4)silicone rubber (HTV/RTV)or cycloaliphatic epoxyselected based on voltage class (typically 1-765 kV)thermal stability (up to 150°C continuous)and environmental resistance.
Flame Rating
UL94 V-0 or IEC 60695-11-10
Voltage Rating
Up to 765 kV AC / ±1200 kV DC
Mechanical Load
10-500 kN (cantilever strength)
Creepage Distance
20-40 mm/kV (depending on pollution class)
Temperature Range
-40°C to +150°C
Dielectric Strength
≥30 kV/mm
Tracking Resistance
CTI ≥600 (IEC 60112)
标准
ISO 9001IEC 60137IEEE C57.19.00DIN 42523

行业分类与别名

绝缘体本体 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Material impurities or voids in casting->Partial discharge and eventual dielectric breakdown->Implement X-ray inspection and partial discharge testing during manufacturing (per IEC 60270)
Inadequate creepage distance for pollution class->Surface flashover during wet conditions->Design per IEC 60815 pollution maps and apply hydrophobic coatings
Thermal expansion mismatch with metal fittings->Cracking at interface points->Use stress-relief adhesives and finite element analysis (FEA) for thermal design

工业生态与工程逻辑

0
Dielectric breakdown under overvoltage
1
Thermal cracking due to uneven heating
2
Pollution flashover in humid environments
3
Mechanical failure from vibration or impact
4
Partial discharge leading to insulation degradation

合规与检测

tolerance
Dimensional tolerance ±0.5% per IEC 60137, dielectric loss <0.5% at rated voltage
test method
Power frequency withstand test (IEC 60270), impulse withstand test (IEC 60060-1), thermal cycling (IEC 62217)

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between porcelain and composite insulator bodies?

Porcelain offers superior mechanical strength and UV resistance but is brittle. Composite (silicone/epoxy) provides better pollution performance, lighter weight, and impact resistance but may have lower thermal stability.

How is creepage distance calculated for insulator bodies?

Creepage distance = total surface path length between electrodes, calculated per IEC 60815 based on pollution severity (20-40 mm/kV). It prevents flashover under contaminated conditions.

Can insulator bodies be repaired if cracked?

No, cracked porcelain or epoxy bodies must be replaced immediately as dielectric integrity is compromised. Minor surface contamination can be cleaned per manufacturer guidelines.

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CNFX Industrial Component Index · 电气设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 绝缘体本体

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

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URN:CNFX:ME:UNIT:INSULATOR_BODY