行业组件数据 · 2026

层间绝缘

Insulating layer between magnetic core laminations in medium voltage current transformers to reduce eddy current losses and improve efficiency.

技术定义与适配语境
典型 层间绝缘 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

Interlayer insulation is a critical component in medium voltage current transformer core assemblies, consisting of thin insulating material layers inserted between stacked magnetic steel laminations. Its primary function is to electrically isolate individual laminations, thereby minimizing eddy current circulation within the core during alternating current operation. This insulation reduces core heating, improves transformer efficiency by lowering no-load losses, and enhances magnetic performance by maintaining proper flux distribution. The component must withstand thermal cycling, mechanical compression forces, and maintain dielectric strength throughout the transformer's operational lifespan.

组件规格

定义
Interlayer insulation is a critical component in medium voltage current transformer core assemblies, consisting of thin insulating material layers inserted between stacked magnetic steel laminations. Its primary function is to electrically isolate individual laminations, thereby minimizing eddy current circulation within the core during alternating current operation. This insulation reduces core heating, improves transformer efficiency by lowering no-load losses, and enhances magnetic performance by maintaining proper flux distribution. The component must withstand thermal cycling, mechanical compression forces, and maintain dielectric strength throughout the transformer's operational lifespan.
工作原理
Works by creating electrical barriers between conductive magnetic steel laminations in transformer cores. When alternating magnetic flux passes through the core, it induces circulating currents (eddy currents) within the conductive laminations. The insulating layers interrupt these current paths, forcing eddy currents to circulate within individual laminations only, dramatically reducing their magnitude and associated I²R heating losses. This principle follows Faraday's law of electromagnetic induction and utilizes high-resistance dielectric materials to block inter-lamination current flow while allowing magnetic flux to pass through with minimal reluctance.
材料
Typically composed of: 1. Electrical grade paper (KraftNomex) with thickness 0.05-0.15mm2. Polyester film (PETMylar) 0.025-0.1mm thick3. Composite materials (paper-film-paper combinations)4. Epoxy or phenolic resin coatings for enhanced bonding and moisture resistance. Materials must have dielectric strength >5kV/mmthermal class B-F (130-155°C)low moisture absorption (<1%)and good mechanical strength under compression.
Thickness
0.05-0.15 mm
Thermal Class
B to F (130-155°C)
Compression Set
<10% after 1000h at rated pressure
Tensile Strength
>50 MPa
Dielectric Strength
>5 kV/mm
Moisture Absorption
<1%
Surface Resistivity
>10^12 ohm/sq
标准
IEC 60076IEEE C57.13ASTM D202ISO 9001

行业分类与别名

层间绝缘 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Thermal aging and oxidation->Reduced dielectric strength leading to inter-lamination short circuits->Use thermal class appropriate materials, implement temperature monitoring, regular insulation resistance testing
Mechanical stress during core clamping->Insulation tearing or compression beyond recovery limits->Control clamping force, use compression-resistant materials, implement proper assembly procedures
Moisture ingress->Decreased surface resistivity and potential tracking->Use moisture-resistant coatings, maintain dry storage conditions, implement vacuum drying during transformer assembly

工业生态与工程逻辑

0
Insulation degradation from thermal cycling
1
Moisture absorption reducing dielectric strength
2
Mechanical damage during core assembly
3
Delamination under compression forces
4
Chemical contamination from transformer oil

合规与检测

tolerance
Thickness tolerance ±0.01mm, dielectric strength tolerance +0/-10%, dimensional stability within ±0.5% after thermal cycling
test method
Dielectric strength per IEC 60243, insulation resistance per IEC 60093, thermal aging per IEC 60216, compression testing per ASTM D395

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

Why is interlayer insulation necessary in transformer cores?

Interlayer insulation prevents eddy current circulation between laminations, reducing core heating and energy losses by up to 90% compared to uninsulated cores.

What happens if interlayer insulation fails?

Insulation failure allows eddy currents to circulate between laminations, causing excessive core heating, increased no-load losses, potential thermal damage to adjacent components, and reduced transformer efficiency.

How is interlayer insulation tested for quality?

Quality testing includes dielectric strength tests (hipot), insulation resistance measurements, thermal aging tests, compression set evaluation, and microscopic inspection for uniformity and defects.

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URN:CNFX:ME:UNIT:INTERLAYER_INSULATION