行业组件数据 · 2026

输出端子/套管

High-voltage insulated terminals and bushings for electrical test equipment

技术定义与适配语境
典型 输出端子/套管 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

Output terminals and bushings are specialized electrical components designed to safely conduct high-voltage electricity from test equipment to external circuits while providing robust insulation and mechanical support. These components feature conductive cores surrounded by insulating materials that prevent electrical leakage, corona discharge, and flashover, with threaded or bolted connections for secure attachment. They are engineered to withstand extreme electrical stresses, thermal cycling, and environmental conditions typical in high-voltage testing applications.

组件规格

定义
Output terminals and bushings are specialized electrical components designed to safely conduct high-voltage electricity from test equipment to external circuits while providing robust insulation and mechanical support. These components feature conductive cores surrounded by insulating materials that prevent electrical leakage, corona discharge, and flashover, with threaded or bolted connections for secure attachment. They are engineered to withstand extreme electrical stresses, thermal cycling, and environmental conditions typical in high-voltage testing applications.
工作原理
Output terminals and bushings operate by providing a controlled conductive path for high-voltage electricity through an insulating barrier. The conductive core (typically copper or aluminum alloy) carries the electrical current, while the surrounding insulating material (such as porcelain, epoxy resin, or silicone rubber) creates a high dielectric strength barrier that prevents current leakage to the ground or adjacent components. The geometry is optimized to distribute electrical field gradients evenly, minimizing corona discharge and partial discharge effects that could degrade insulation over time.
材料
Conductive core: Oxygen-free copper (C10100/C10200) or aluminum alloy (6061-T6) with silver or tin plating for corrosion resistance. Insulation: High-alumina porcelain (Al2O3 content >95%)cycloaliphatic epoxy resin (IEEE 386 Type I/II)or high-temperature silicone rubber (VMQ). Seals: Ethylene propylene diene monomer (EPDM) or fluorocarbon (FKM) O-rings. Hardware: Stainless steel (AISI 304/316) or plated steel fasteners.
IP Rating
IP54 minimum
Current Rating
10-1000 A continuous
Voltage Rating
Up to 100 kV AC / 150 kV DC
Creepage Distance
20-50 mm/kV depending on pollution degree
Partial Discharge
<5 pC at rated voltage
Temperature Range
-40°C to +120°C
Mechanical Strength
>500 N axial pull force
Insulation Resistance
>1000 MΩ at 500 V DC
标准
IEC 60270IEEE 386IEC 62271DIN 47636

行业分类与别名

输出端子/套管 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Contamination accumulation on insulation surface->Surface tracking and insulation breakdown->Regular cleaning, use of hydrophobic coatings, adequate creepage distance design
Thermal cycling stress->Crack formation in insulating material->Material selection with matched thermal expansion coefficients, stress relief design features
Improper torque during installation->Loose connections leading to overheating or mechanical failure->Use calibrated torque tools, follow manufacturer specifications, implement torque audit procedures

工业生态与工程逻辑

0
Electrical shock hazard
1
Insulation failure leading to flashover
2
Corona discharge damaging adjacent components
3
Thermal runaway under continuous load
4
Mechanical stress cracking insulation

合规与检测

tolerance
±0.1 mm on critical dimensions, ±5% on electrical specifications
test method
Partial discharge measurement per IEC 60270, dielectric withstand test per IEC 62271, thermal cycling test per IEEE 386

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between terminals and bushings in high-voltage applications?

Terminals provide external connection points with threaded or bolted interfaces, while bushings serve as insulated feedthroughs that allow conductors to pass through grounded barriers (like equipment enclosures) without electrical contact.

How do I select the right voltage rating for output terminals?

Select terminals with a voltage rating at least 20% higher than your maximum test voltage, considering both AC and DC requirements, and verify compliance with relevant standards like IEC 60270 for partial discharge performance.

What maintenance is required for high-voltage terminals?

Regular visual inspection for cracks or tracking, cleaning of contamination, torque verification of connections, and periodic insulation resistance testing according to manufacturer recommendations.

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CNFX Industrial Component Index · 电气设备制造

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初步技术归类
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