行业组件数据 · 2026

热脱扣器

繁體:熱脫扣器

热脱扣器是断路器和主隔离开关中的关键部件,通过响应持续过电流提供过载保护。

技术定义与适配语境
典型 热脱扣器 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

热脱扣器是断路器和主隔离开关中的关键部件,旨在通过响应持续过电流提供过载保护。它基于电流的热效应工作,当电流超过额定阈值并持续预定时间时,经过校准的双金属片会受热弯曲。这种机械动作释放脱扣机构,断开触点以中断电路。与响应短路的磁脱扣器不同,热脱扣器保护免受渐进过载的影响,这些过载可能导致绝缘退化、过热或火灾。其特点是具有反时限特性,即过载越严重,脱扣时间越短。现代版本可与电子脱扣器集成,以增强协调和监控功能。 热脱扣器基于热膨胀原理工作。双金属片由两种热膨胀系数不同的金属组成,负载电流通过时使其受热。在正常条件下,双金属片保持平直。过载时,增加的电流产生过多热量,导致双金属片因金属膨胀不均而弯曲。这种弯曲动作触动锁扣或杠杆机构,释放弹簧加载的触点以断开电路。脱扣时间取决于过载的大小,遵循反时限特性:电流越高,脱扣越快。根据设计,该单元在冷却后自动复位或通过手动干预复位。

组件规格

定义
热脱扣器是断路器和主隔离开关中的关键部件,旨在通过响应持续过电流提供过载保护。它基于电流的热效应工作,当电流超过额定阈值并持续预定时间时,经过校准的双金属片会受热弯曲。这种机械动作释放脱扣机构,断开触点以中断电路。与响应短路的磁脱扣器不同,热脱扣器保护免受渐进过载的影响,这些过载可能导致绝缘退化、过热或火灾。其特点是具有反时限特性,即过载越严重,脱扣时间越短。现代版本可与电子脱扣器集成,以增强协调和监控功能。

热脱扣器基于热膨胀原理工作。双金属片由两种热膨胀系数不同的金属组成,负载电流通过时使其受热。在正常条件下,双金属片保持平直。过载时,增加的电流产生过多热量,导致双金属片因金属膨胀不均而弯曲。这种弯曲动作触动锁扣或杠杆机构,释放弹簧加载的触点以断开电路。脱扣时间取决于过载的大小,遵循反时限特性:电流越高,脱扣越快。根据设计,该单元在冷却后自动复位或通过手动干预复位。
工作原理
The thermal trip unit operates on the principle of thermal expansion. A bimetallic strip, composed of two metals with different coefficients of thermal expansion, is heated by the load current passing through it. Under normal conditions, the strip remains straight. During an overload, the increased current generates excess heat, causing the strip to bend due to unequal expansion of the metals. This bending actuates a latch or lever mechanism, which releases the spring-loaded contacts to open the circuit. The trip time depends on the magnitude of the overload, following an inverse-time characteristic: higher currents cause faster tripping. The unit resets automatically after cooling or via manual intervention, depending on the design.
材料
双金属片(通常为镍铁或铜钢合金)、绝缘外壳(热固性塑料如酚醛或聚酯)、触点材料(银合金或铜钨)、弹簧(不锈钢或磷青铜)以及校准螺钉(黄铜或钢)。
Trip Class
10, 20, 30 (e.g., Class 10 for motors)
Mounting Type
Fixed or plug-in
Rated Current
10A to 6300A
Mechanical Endurance
>10,000 operations
Calibration Tolerance
±10% to ±20%
Operating Temperature Range
-20°C to +70°C
标准
ISO 8820DIN EN 60947-2IEC 60947-2

行业分类与别名

热脱扣器 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Bimetallic strip contamination or corrosion->Reduced sensitivity, delayed or no trip->Use sealed housings, regular inspection, and replace per maintenance schedule
Mechanical wear in trip mechanism->Inconsistent tripping or failure to reset->Design with durable materials, lubricate moving parts, and conduct operational tests
Overheating from high ambient temperatures->Premature tripping below rated current->Select units with temperature compensation, ensure proper ventilation, and derate as needed

工业生态与工程逻辑

0
Failure to trip during overload leading to fire
1
Nuisance tripping from ambient temperature changes
2
Calibration drift over time
3
Material fatigue in bimetallic strip after repeated cycles

合规与检测

tolerance
Trip current tolerance typically ±10% at reference temperature (e.g., 30°C), with time delays per trip class (e.g., Class 10 trips within 10 seconds at 600% current).
test method
Testing per IEC 60947-2: apply specified overload currents (e.g., 1.05 to 1.3 times rated current) and measure trip times; verify inverse-time characteristics and calibration stability across temperature ranges.

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between thermal and magnetic trip units?

Thermal trip units protect against overloads by responding to heat from sustained excessive currents, with an inverse time delay. Magnetic trip units protect against short circuits by responding to sudden high currents, tripping instantaneously. Many circuit breakers combine both in thermal-magnetic designs.

How do you calibrate a thermal trip unit?

Calibration involves adjusting the bimetallic strip tension or position using screws, based on testing at specific current levels and durations per standards like IEC 60947-2. It ensures the unit trips within the specified time-current curve. Factory calibration is typical; field adjustments require specialized tools.

Can thermal trip units be used in DC circuits?

Yes, but performance may vary. Thermal units rely on current-induced heating, which works for both AC and DC. However, calibration and trip characteristics might differ due to DC's constant current flow, so use models rated for DC applications.

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CNFX Industrial Component Index · 电气设备制造

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