行业验证制造数据 · 2026

Agitator

基于 CNFX 目录中多个工厂资料的聚合洞察,Agitator 在 食品制造 行业中通常会围绕 标准工业配置 到 重载生产要求 进行能力评估。

技术定义与核心装配

一个典型的 Agitator 通常集成 搅拌轴 与 搅拌叶片/桨叶。CNFX 上列出的制造商通常强调 Stainless Steel 结构,以支持稳定的生产应用。

A mechanical component within an ingredient hopper that mixes, blends, or stirs materials to prevent settling, ensure homogeneity, and facilitate material flow.

技术定义

The agitator is a critical part of an ingredient hopper designed to maintain material consistency and prevent issues like bridging, rat-holing, or segregation. It operates within the hopper's storage chamber, continuously or intermittently mixing ingredients to ensure uniform distribution of particles, prevent compaction, and promote smooth discharge through the hopper outlet. This component is essential for maintaining product quality and process efficiency in material handling systems.

工作原理

The agitator typically consists of rotating blades, paddles, or screws driven by an external motor. As it rotates within the hopper, it creates shear forces and movement that break up clumps, mix different materials, and prevent material from adhering to hopper walls. The design ensures thorough blending while minimizing dead zones where material could accumulate.

主要材料

Stainless Steel

组件 / BOM

搅拌轴
中心旋转部件,将扭矩从电机传递至搅拌元件
材料: 不锈钢
搅拌叶片/桨叶
安装在轴上、直接接触并移动物料的元件
材料: 不锈钢
连接搅拌器轴与电机驱动系统
材料: 合金钢
支撑旋转轴并在运行过程中减少摩擦
材料: 不锈钢带聚合物密封件

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Material bridging causing torque spikes exceeding 200% rated value Shear pin failure at 450 MPa shear stress Torque-limiting clutch with 125% overload protection and anti-bridging hopper geometry
Corrosive ingredient pH <4.0 attacking 316L stainless steel Pitting corrosion at >0.1 mm/year penetration rate Hastelloy C-276 coating with 0.01 mm/year corrosion rate at pH 2.0

工程推理

运行范围
范围
0.5-3.0 m/s tip speed, 0.1-0.8 kW power input, 10-60 RPM rotational speed
失效边界
Bearing temperature exceeding 80°C, shaft deflection >0.5 mm/m, torque >150% rated value
Bearing seizure due to lubricant thermal breakdown at 80°C, shaft bending fatigue from excessive radial loads exceeding yield strength
制造语境
Agitator 在 食品制造 中会按材料、工艺窗口和检验要求共同评估。

行业别名与关键词

该产品在 CNFX 数据库中的搜索词、别名和技术称呼。

应用产品 / 所属系统

该产品或部件会出现在以下工业系统、设备或上级产品中。

应用匹配与尺寸矩阵

运行限制
pressure:Atmospheric to 10 bar
flow rate:0-100 m³/h
temperature:-20°C to 150°C
slurry concentration:Up to 70% solids by weight
兼容性
Food-grade slurriesChemical solutionsPharmaceutical suspensions
不适用:Highly abrasive media with >5% silica content
选型所需数据
  • Vessel volume (m³)
  • Material viscosity (cP)
  • Required mixing intensity (RPM)

可靠性与工程风险分析

失效模式与根因
Bearing failure
原因:Inadequate lubrication, contamination ingress, misalignment, or excessive loading leading to overheating, wear, and eventual seizure or spalling.
Impeller wear/corrosion
原因:Abrasive or corrosive process media causing material loss, thinning, or pitting, often accelerated by cavitation due to improper operating conditions or design mismatch.
维护信号
  • Unusual vibration or noise (e.g., grinding, knocking) indicating mechanical looseness, bearing issues, or impeller imbalance.
  • Excessive heat on motor or gearbox housing, suggesting overloading, lubrication failure, or misalignment.
工程建议
  • Implement condition-based monitoring (vibration analysis, thermography) to detect early degradation and schedule proactive maintenance.
  • Ensure proper alignment during installation/repair and use compatible, clean lubricants with regular replenishment schedules to prevent bearing and seal failures.

合规与制造标准

参考标准
ISO 2858:2022 - End-suction centrifugal pumps (Designation, nominal duty point and dimensions)ANSI/ASME B73.1-2021 - Specification for Horizontal End Suction Centrifugal Pumps for Chemical ProcessDIN 24256:2017 - Agitators; definitions, main dimensions, nominal powers
制造精度
  • Shaft runout: ≤0.05mm at coupling end
  • Impeller balance: G6.3 grade per ISO 1940-1
质量检验
  • Hydrostatic pressure test (1.5x design pressure for 30 minutes)
  • Vibration analysis (ISO 10816-3 compliance at rated speed)

生产该产品的制造商

具备该产品生产能力的中国制造商与相关工厂资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

供应链相关产品与组件

自动化食品配料混合系统

用于多种食品配料精确混合的工业级自动化系统。

查看规格 ->
自动化食品水分分析仪

用于食品产品中水分含量精确测量的自动化系统

查看规格 ->
自动化食品包装完整性测试仪

用于食品包装密封与完整性无损检测的自动化系统。

查看规格 ->
自动化超高温灭菌生产线

用于连续流乳制品灭菌和无菌包装的集成工业系统。

查看规格 ->

常见问题

What are the benefits of using a stainless steel agitator in food manufacturing?

Stainless steel agitators offer corrosion resistance, easy cleaning for hygiene compliance, durability for continuous operation, and are food-safe, preventing contamination in ingredient processing.

How does an agitator prevent material settling in a hopper?

The agitator's rotating mixing blades or paddles continuously stir the ingredients, disrupting static layers, ensuring even distribution, and maintaining consistent material flow to prevent clogging or separation.

What maintenance is required for an agitator's bearing assembly?

Regular lubrication, inspection for wear or contamination, and ensuring proper alignment of the drive coupling are essential to maintain efficiency, reduce downtime, and extend the agitator's lifespan in food production.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Index v2.6.05 · 食品制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: Agitator

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

你的商务信息仅用于处理本次请求。

谢谢,信息已发送。
谢谢,信息已收到。

需要制造 Agitator?

对比具备该产品与工艺能力的制造商资料。

创建制造商档案 联系我们
第一个产品
下一个产品
CIP供液泵