行业组件数据 · 2026

轧辊辊身

Roll barrel is the cylindrical working surface of backup rolls in rolling mills that supports work rolls and transfers rolling forces.

技术定义与适配语境
典型 轧辊辊身 会按材料、尺寸公差、适配关系和失效风险在 基础金属制造 中评估。

The roll barrel is the primary cylindrical body of backup rolls in rolling mills, designed to withstand extreme compressive forces during metal forming processes. It provides structural support to work rolls, maintains roll gap stability, and ensures uniform pressure distribution across the material being processed. Critical dimensions include barrel length, diameter, crown profile, and surface finish specifications that directly influence product quality and mill performance.

组件规格

定义
The roll barrel is the primary cylindrical body of backup rolls in rolling mills, designed to withstand extreme compressive forces during metal forming processes. It provides structural support to work rolls, maintains roll gap stability, and ensures uniform pressure distribution across the material being processed. Critical dimensions include barrel length, diameter, crown profile, and surface finish specifications that directly influence product quality and mill performance.
工作原理
The roll barrel operates by transferring rolling forces from work rolls through its cylindrical surface while maintaining precise geometric alignment. During operation, hydraulic or mechanical systems apply pressure to the backup roll assembly, causing the barrel to deform elastically within controlled limits. This deformation compensates for thermal expansion, wear, and load variations, ensuring consistent material thickness and surface quality across the rolled product.
材料
Forged alloy steel (typically DIN 1.2344 / AISI H13 equivalent)hardness range: 55-65 HRCwith chromium-molybdenum-vanadium alloying for thermal fatigue resistance. Advanced versions may use double-pour cast steel with hardened outer shell and ductile core.
Barrel Length
800-5500 mm
Crown Profile
0.05-0.3 mm/m
Diameter Range
400-2000 mm
Surface Roughness
Ra 0.4-1.6 μm
Maximum Load Capacity
8000-25000 kN
Operating Temperature
20-120°C
标准
ISO 9001DIN 1543ASTM A295

行业分类与别名

轧辊辊身 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient cooling during operation->Thermal stress exceeding material yield strength->Implement closed-loop temperature monitoring with automatic cooling adjustment
Material impurities in forging->Subsurface crack initiation leading to spalling->Ultrasonic testing during manufacturing and regular in-service NDT inspections

工业生态与工程逻辑

0
Thermal fatigue cracking
1
Spalling from subsurface defects
2
Bending fatigue failure
3
Surface hardness degradation

合规与检测

tolerance
Diameter tolerance: ±0.1%, Crown profile: ±5% of nominal, Straightness: 0.05 mm/m
test method
Ultrasonic testing per ASTM E114, hardness testing per ISO 6508, dimensional verification with laser scanning

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What causes roll barrel surface checking?

Thermal fatigue from cyclic heating/cooling during rolling operations, combined with inadequate cooling or material impurities, creates micro-cracks that propagate into checking patterns.

How often should roll barrels be reground?

Typically every 6-12 months depending on production volume, but monitoring surface roughness and crown profile weekly helps determine optimal regrinding intervals.

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CNFX Industrial Component Index · 基础金属制造

数据基础

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初步技术归类
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URN:CNFX:ME:UNIT:ROLL_BARREL