行业组件数据 · 2026

辊颈

Roll necks are the cylindrical ends of backup rolls in rolling mills that support bearings and transmit rotational force.

技术定义与适配语境
典型 辊颈 会按材料、尺寸公差、适配关系和失效风险在 基础金属制造 中评估。

Roll necks are precision-machined cylindrical extensions at both ends of backup rolls in rolling mills, designed to interface with bearings and drive systems. They provide structural support for the roll body while transmitting torque from the drive mechanism and withstanding significant radial and axial loads during metal forming operations. Critical dimensions include diameter, length, taper angles, and surface finish specifications to ensure proper bearing fit and alignment.

组件规格

定义
Roll necks are precision-machined cylindrical extensions at both ends of backup rolls in rolling mills, designed to interface with bearings and drive systems. They provide structural support for the roll body while transmitting torque from the drive mechanism and withstanding significant radial and axial loads during metal forming operations. Critical dimensions include diameter, length, taper angles, and surface finish specifications to ensure proper bearing fit and alignment.
工作原理
Roll necks function as mechanical interfaces that transfer rotational motion from drive systems to the roll body while supporting the roll's weight and operational loads through bearing assemblies. They maintain precise alignment between rolls to ensure uniform material deformation during rolling processes.
材料
Typically forged alloy steel (e.g.42CrMo434CrNiMo6) with surface hardening (induction hardening or nitriding) to 55-62 HRC. High-strength steel grades with excellent fatigue resistance and toughness properties.
Taper angle
1:12 or 1:30
Straightness
≤ 0.05 mm/m
Hardness depth
3-8 mm
Runout tolerance
≤ 0.02 mm
Surface roughness
Ra 0.8-1.6 μm
Diameter tolerance
h6/h7
标准
ISO 286-2DIN 7154ISO 2768-mK

行业分类与别名

辊颈 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient lubrication or contamination->Bearing seizure and surface scoring->Implement strict lubrication protocols, install filtration systems, and conduct regular oil analysis
Cyclic loading beyond design limits->Fatigue cracking in stress concentration areas->Implement load monitoring systems, conduct regular NDT inspections, and redesign fillet radii to reduce stress concentrations
Improper bearing fit or installation->Fretting corrosion and premature wear->Establish precise fitting procedures, use proper installation tools, and verify dimensions before assembly

工业生态与工程逻辑

0
Bearing seizure due to improper fit
1
Fatigue cracking from cyclic loading
2
Surface damage from contamination
3
Misalignment causing uneven wear
4
Thermal stress from operational heating

合规与检测

tolerance
Geometric tolerances per ISO 1101, dimensional tolerances per ISO 286, surface finish per ISO 1302
test method
Dimensional verification with CMM, surface hardness testing with Rockwell or Brinell methods, ultrasonic testing for internal defects, magnetic particle inspection for surface cracks

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of roll necks in backup rolls?

Roll necks serve as the mechanical interface between backup rolls and their support bearings, transmitting rotational force from drive systems while supporting the roll's operational loads and maintaining precise alignment during metal forming processes.

Why are roll necks typically surface hardened?

Surface hardening (through induction hardening or nitriding) increases wear resistance and fatigue strength at the bearing contact surfaces, extending component life while maintaining the core material's toughness to withstand shock loads.

What are common failure modes for roll necks?

Common failures include surface spalling from fatigue, scoring from lubrication failure, fretting corrosion at bearing interfaces, and cracking from thermal or mechanical stress concentrations.

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CNFX Industrial Component Index · 基础金属制造

数据基础

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初步技术归类
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URN:CNFX:ME:UNIT:ROLL_NECKS