行业组件数据 · 2026

炉渣收集箱

A specialized container for collecting and temporarily storing molten slag removed during metal smelting or refining processes.

技术定义与适配语境
典型 炉渣收集箱 会按材料、尺寸公差、适配关系和失效风险在 基础金属制造 中评估。

The Slag Collection Bin is a critical component of the Automated Slag Skimming Robot, designed to receive, contain, and cool slag skimmed from molten metal surfaces in furnaces or ladles. It features a reinforced structure to withstand high temperatures (typically up to 1600°C), thermal shock, and abrasive slag properties. The bin includes internal refractory linings, external cooling systems (often water-jacketed or air-cooled), and integrated sensors for monitoring fill level, temperature, and slag composition to optimize collection cycles and prevent overflow.

组件规格

定义
The Slag Collection Bin is a critical component of the Automated Slag Skimming Robot, designed to receive, contain, and cool slag skimmed from molten metal surfaces in furnaces or ladles. It features a reinforced structure to withstand high temperatures (typically up to 1600°C), thermal shock, and abrasive slag properties. The bin includes internal refractory linings, external cooling systems (often water-jacketed or air-cooled), and integrated sensors for monitoring fill level, temperature, and slag composition to optimize collection cycles and prevent overflow.
工作原理
Operates by receiving slag skimmed by the robot's arm into its open top. The slag rapidly cools upon contact with the refractory lining, solidifying to reduce reactivity and volume. Heat is dissipated through the cooling system to protect structural integrity. Fill-level sensors trigger automatic emptying sequences or alerts when capacity is reached, ensuring continuous operation without manual intervention.
材料
Body: Carbon steel (ASTM A36) or stainless steel (AISI 304/316) for corrosion resistanceLining: High-alumina refractory bricks (70-90% Al2O3) or castable refractoriesCooling Jacket: Carbon steel with corrosion-resistant coatingSensors: High-temperature ceramic sheathed thermocouples (Type K or S) and ultrasonic/radar level sensors.
Capacity
0.5-5 cubic meters
Cooling Method
Water-jacketed or forced air
Weight (Empty)
500-3000 kg
Max Temperature
1600°C
Lining Thickness
100-200 mm
Emptying Mechanism
Tilting, bottom discharge, or robotic removal
Power Requirements
24V DC for sensors, optional 400V AC for motorized systems
标准
ISO 13579-1DIN 51069ASTM C71

行业分类与别名

炉渣收集箱 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Thermal cycling->Cracking of refractory lining->Use thermal shock-resistant refractories; implement gradual pre-heating/cooling cycles; regular non-destructive testing (e.g., thermography).
Abrasive slag impact->Premature wear of lining->Apply wear-resistant coatings or replaceable wear plates; optimize slag drop height to reduce impact force.
Cooling water contamination->Reduced heat transfer, overheating->Install water treatment systems; monitor pH and hardness; schedule descaling of cooling passages.

工业生态与工程逻辑

0
Thermal stress cracking
1
Refractory lining failure
2
Slag adhesion reducing capacity
3
Cooling system leaks
4
Sensor malfunction leading to overflow

合规与检测

tolerance
±5% on capacity rating; lining thickness ±10 mm; temperature sensor accuracy ±1.5% of reading
test method
Hydrostatic testing for cooling jackets at 1.5x operating pressure; thermal cycling tests per ISO 13579-1; slag adhesion tests using standardized slag samples.

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

How often should the slag collection bin be emptied?

Emptying frequency depends on slag generation rate and bin capacity. Typically, bins are emptied every 4-8 hours in continuous operations, guided by fill-level sensors to prevent overflow.

What maintenance is required for the slag bin?

Regular inspection of refractory lining for wear/cracks, cleaning of cooling passages to prevent scaling, calibration of sensors every 6 months, and structural checks for thermal deformation annually.

Can the bin handle different types of slag?

Yes, but material specifications may vary. For highly corrosive slag (e.g., from non-ferrous metals), upgraded refractories (e.g., zirconia-based) and stainless steel bodies are recommended.

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URN:CNFX:ME:UNIT:SLAG_COLLECTION_BIN