行业组件数据 · 2026

窗口衬套

Window liners are precision components in rolling stands that guide and support rolls while maintaining alignment and reducing friction.

技术定义与适配语境
典型 窗口衬套 会按材料、尺寸公差、适配关系和失效风险在 基础金属制造 中评估。

Window liners are critical wear-resistant components installed within the window openings of rolling mill stands. They provide precise guidance and lateral support to backup rolls and work rolls, ensuring proper roll alignment during metal forming operations. These liners create a controlled clearance between rolls and stand housings, minimizing deflection while allowing thermal expansion. Their design prevents metal-to-metal contact, reduces vibration transmission, and maintains consistent roll gap geometry under extreme loads up to several thousand tons.

组件规格

定义
Window liners are critical wear-resistant components installed within the window openings of rolling mill stands. They provide precise guidance and lateral support to backup rolls and work rolls, ensuring proper roll alignment during metal forming operations. These liners create a controlled clearance between rolls and stand housings, minimizing deflection while allowing thermal expansion. Their design prevents metal-to-metal contact, reduces vibration transmission, and maintains consistent roll gap geometry under extreme loads up to several thousand tons.
工作原理
Window liners operate on the principle of controlled clearance guidance with sacrificial wear protection. They create a precision sliding interface between roll chocks and mill stand windows, allowing controlled roll movement while maintaining alignment. During operation, hydraulic forces push rolls against these liners, which distribute loads evenly across the window surface. The liners' low-friction surfaces facilitate smooth roll adjustment for gap control, while their compressive strength resists deformation under rolling pressures. This maintains precise roll positioning throughout the rolling cycle.
材料
High-strength alloy steel (AISI 4140/4340) with surface hardening (HRC 55-60)bronze composites (CuSn8-CuAl10)or polymer composites (PTFE-reinforced polyamide). Standard thickness: 20-100mm with tolerance ±0.05mm.
Hardness
55-60 HRC
Load Capacity
Up to 5000 kN/m²
Surface Finish
Ra 0.8-1.6 μm
Flatness Tolerance
0.02 mm/m
Compressive Strength
≥800 MPa
Operating Temperature
-20°C to 200°C
标准
ISO 286-2DIN 7154ASTM A29

行业分类与别名

窗口衬套 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient lubrication or contaminated lubricant->Accelerated adhesive wear and scoring of liner surfaces->Implement automated lubrication monitoring with particle counters; use high-temperature extreme pressure (EP) greases
Roll chock misalignment exceeding design tolerances->Uneven load distribution leading to localized crushing and premature failure->Install laser alignment systems with real-time monitoring; implement quarterly alignment verification protocols
Thermal cycling beyond material limits->Dimensional instability and loss of clearance control->Use materials with matched thermal expansion coefficients; implement cooling channels in liner design

工业生态与工程逻辑

0
Premature wear from misalignment
1
Gallling due to inadequate lubrication
2
Fatigue cracking under cyclic loading
3
Thermal expansion mismatch
4
Contamination embedding in liner surfaces

合规与检测

tolerance
Geometric tolerances per ISO 2768-mK: Flatness 0.02mm/100mm, Parallelism 0.03mm/100mm, Surface roughness Ra 0.8-1.6μm
test method
Dimensional verification via CMM; hardness testing per ASTM E18; wear testing per ASTM G99; load testing at 150% design capacity

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of window liners in rolling stands?

Window liners provide precise guidance and support for rolls within mill stand windows, maintaining alignment, reducing friction, and preventing direct metal contact between rolls and stand housings.

How often should window liners be replaced in industrial rolling mills?

Replacement intervals vary from 6-24 months depending on material, operating conditions, and maintenance practices. Regular inspection for wear patterns and thickness reduction is recommended every 3 months.

Can window liners be refurbished or must they always be replaced?

Some high-grade steel liners can be resurfaced through machining and re-hardening if wear is within 30% of original thickness. Polymer and bronze liners typically require complete replacement.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Component Index · 基础金属制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 窗口衬套

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

谢谢,信息已发送。
谢谢,信息已收到。

需要制造 窗口衬套?

对比具备该组件加工或装配能力的制造商资料。

创建制造商档案 联系我们
上一个组件
移动底座
下一个组件
结合矩阵
URN:CNFX:ME:UNIT:WINDOW_LINERS