行业组件数据 · 2026

定子铁芯夹具

Precision fixture for holding stator cores during winding operations in three-phase induction motor production

技术定义与适配语境
典型 定子铁芯夹具 会按材料、尺寸公差、适配关系和失效风险在 电气设备制造 中评估。

A specialized industrial fixture designed to securely clamp and position stator cores during the winding process in three-phase induction motor manufacturing. It ensures precise alignment and stability while allowing automated winding heads to apply copper coils with consistent tension and layering accuracy.

组件规格

定义
A specialized industrial fixture designed to securely clamp and position stator cores during the winding process in three-phase induction motor manufacturing. It ensures precise alignment and stability while allowing automated winding heads to apply copper coils with consistent tension and layering accuracy.
工作原理
Utilizes hydraulic or pneumatic clamping mechanisms with adjustable jaws to accommodate various stator core diameters. The fixture rotates on a precision spindle synchronized with the winding machine's programming, maintaining exact angular positioning for each coil slot during the winding sequence.
材料
High-strength aluminum alloy (e.g.6061-T6) for the main bodyhardened steel (AISI 4140) for clamping jawspolyurethane wear padsand corrosion-resistant fasteners (stainless steel 304).
Interface
ISO 9409-1-50-4 mounting flange
Max Stator OD
500 mm
Min Stator OD
80 mm
Clamping Force
2-10 kN adjustable
Weight Capacity
50 kg
Rotation Accuracy
±0.1°
标准
ISO 1940-1ISO 2768-1DIN 8606

行业分类与别名

定子铁芯夹具 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Hydraulic/pneumatic pressure loss->Insufficient clamping force leading to stator slippage->Install pressure sensors with automatic shutdown if below threshold
Bearing wear in rotation mechanism->Angular positioning errors during winding->Regular lubrication and replacement per maintenance schedule

工业生态与工程逻辑

0
Improper clamping may damage stator laminations
1
Misalignment can cause uneven winding distribution
2
Wear on jaw surfaces over time affects grip

合规与检测

tolerance
Radial runout ≤0.05mm, axial play ≤0.02mm
test method
Laser alignment verification and dynamic balance testing per ISO 1940-1 G2.5

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What types of stator cores can this fixture accommodate?

The fixture features adjustable jaws and programmable settings to handle stator cores from 80mm to 500mm outer diameter, suitable for most industrial three-phase induction motors.

How does the fixture ensure winding accuracy?

It combines precision rotation (±0.1°) with rigid clamping to prevent core movement during winding, ensuring consistent coil placement and tension across all slots.

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URN:CNFX:ME:UNIT:STATOR_CORE_FIXTURE