行业组件数据 · 2026

应变栅

A strain grid is a precision sensing element in strain gauge assemblies that converts mechanical deformation into measurable electrical resistance changes for stress analysis.

技术定义与适配语境
典型 应变栅 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A strain grid is the core sensing component of a strain gauge, consisting of a fine metallic foil or wire pattern bonded to a flexible backing material. When subjected to mechanical strain, the grid's electrical resistance changes proportionally to the applied deformation, following the principle of piezoresistivity. This component is essential for converting physical stress into quantifiable electrical signals in structural testing, load monitoring, and material analysis applications.

组件规格

定义
A strain grid is the core sensing component of a strain gauge, consisting of a fine metallic foil or wire pattern bonded to a flexible backing material. When subjected to mechanical strain, the grid's electrical resistance changes proportionally to the applied deformation, following the principle of piezoresistivity. This component is essential for converting physical stress into quantifiable electrical signals in structural testing, load monitoring, and material analysis applications.
工作原理
The strain grid operates on the piezoresistive effect, where the electrical resistance of the conductive material changes when mechanically deformed. As the grid experiences tensile or compressive strain along its sensitive axis, its length and cross-sectional area alter, causing a proportional change in resistance (ΔR/R = Gε, where G is the gauge factor and ε is strain). This resistance variation is measured through Wheatstone bridge circuits to determine strain magnitude and direction.
材料
Constantan foil (Cu-Ni alloy) or Karma alloy (Ni-Cr-Al-Fe) for temperature stabilitypolyimide backing (typically 0.025-0.05mm thick)with epoxy or cyanoacrylate bonding agents. Grid thickness ranges from 3-10μm.
Resistance
120Ω, 350Ω, 1000Ω (standard values)
Grid Length
0.5-150mm
Gauge Factor
2.0-2.1
Strain Limit
±3% to ±5%
Temperature Range
-269°C to +290°C
Excitation Voltage
1-10V DC/AC
标准
ISO 4965DIN 50125ASTM E251

行业分类与别名

应变栅 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Poor surface preparation or contamination->Inadequate bond strength leading to debonding->Follow strict surface cleaning protocols using solvents and abrasion; verify surface roughness (Ra 1-4μm)
Excessive excitation voltage->Grid overheating and permanent resistance change->Limit voltage to manufacturer specifications; use bridge completion resistors; monitor grid temperature

工业生态与工程逻辑

0
Creep and hysteresis effects
1
Moisture infiltration causing drift
2
Fatigue failure under cyclic loading
3
Temperature compensation errors
4
Improper bonding leading to signal loss

合规与检测

tolerance
Resistance tolerance ±0.3%, gauge factor tolerance ±1%
test method
Four-wire resistance measurement, thermal cycling tests, humidity exposure per IEC 60068-2-78

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between a strain grid and a complete strain gauge?

The strain grid is specifically the sensing element (the foil pattern), while a complete strain gauge includes the grid plus backing material, bonding adhesive, protective coating, and lead wires.

How do temperature changes affect strain grid measurements?

Temperature changes cause apparent strain due to thermal expansion differences between the grid material and test specimen. Constantan and Karma alloys minimize this effect through low temperature coefficients of resistance.

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URN:CNFX:ME:UNIT:STRAIN_GRID