行业组件数据 · 2026

放油/加油塞凸台

Filler/Drain Plug Bosses are structural features on differential cases designed to securely accommodate oil fill and drain plugs for lubrication system maintenance.

技术定义与适配语境
典型 放油/加油塞凸台 会按材料、尺寸公差、适配关系和失效风险在 汽车制造 中评估。

Filler/Drain Plug Bosses are precisely machined, reinforced cylindrical protrusions or thickened wall sections integrated into the differential case casting or forging. They provide threaded or sealed interfaces for filler plugs (for adding gear oil) and drain plugs (for removing used oil), ensuring leak-proof connections while withstanding mechanical stresses from plug installation/removal and internal pressure variations. These bosses maintain proper oil levels and enable scheduled maintenance without compromising case structural integrity.

组件规格

定义
Filler/Drain Plug Bosses are precisely machined, reinforced cylindrical protrusions or thickened wall sections integrated into the differential case casting or forging. They provide threaded or sealed interfaces for filler plugs (for adding gear oil) and drain plugs (for removing used oil), ensuring leak-proof connections while withstanding mechanical stresses from plug installation/removal and internal pressure variations. These bosses maintain proper oil levels and enable scheduled maintenance without compromising case structural integrity.
工作原理
The bosses function by providing localized reinforcement around plug openings to prevent distortion or cracking under torque during plug installation/removal. They maintain a sealed interface through precision threads or gasket surfaces, allowing controlled oil flow during filling/draining while preventing leaks during operation. Their design distributes mechanical loads away from the main case body to preserve overall component durability.
材料
Typically made from cast iron (e.g.ASTM A48 Class 30)ductile iron (e.g.ASTM A536)or aluminum alloys (e.g.A356-T6) to match the differential case material. Bosses may include threaded steel inserts (e.g.Grade 5 or 8 steel) for enhanced thread durability in aluminum cases.
Boss OD
20-40 mm
Seal Type
NPT threads, O-ring, or crush washer
Thread Size
M12x1.5 to M24x1.5 (metric) or 1/2"-20 to 3/4"-16 (UNF)
Thread Depth
10-20 mm
Torque Specification
20-60 Nm
标准
ISO 4032DIN 934SAE J476ASTM A48

行业分类与别名

放油/加油塞凸台 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Over-torquing during plug installation->Thread stripping or boss cracking->Use calibrated torque wrenches and follow manufacturer specifications; implement thread locking compounds where specified
Corrosion or galvanic reaction between dissimilar metals->Seizure of plugs or thread degradation->Apply anti-seize lubricant on threads; use compatible metal combinations (e.g., anodized aluminum with stainless inserts)
Insufficient boss wall thickness or poor casting quality->Cracking under operational stress->Follow design standards for minimum wall thickness; implement non-destructive testing (e.g., X-ray) during manufacturing

工业生态与工程逻辑

0
Thread stripping from over-torquing
1
Cracking due to thermal cycling or impact
2
Oil leaks from damaged sealing surfaces
3
Corrosion in steel inserts

合规与检测

tolerance
Thread tolerance: ISO 6H/6g; boss concentricity within 0.1 mm; surface finish Ra 3.2 μm for sealing surfaces
test method
Pressure testing up to 300 kPa for leak detection; torque-to-failure testing; metallurgical analysis per ASTM E8/E10

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

Why are filler/drain plug bosses reinforced compared to the surrounding case?

Reinforcement prevents thread stripping, cracking, or distortion from repeated plug torque cycles and internal pressure loads, ensuring long-term seal integrity.

Can damaged plug bosses be repaired?

Minor thread damage can be repaired with helicoil inserts, but severely cracked bosses typically require case replacement due to structural risks.

How do boss designs differ between cast iron and aluminum differential cases?

Aluminum cases often use steel threaded inserts for durability, while cast iron bosses are usually integral with thicker walls and coarser threads.

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CNFX Industrial Component Index · 汽车制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 放油/加油塞凸台

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URN:CNFX:ME:UNIT:FILLER_DRAIN_PLUG_BOSSES