行业组件数据 · 2026

编码盘/刻度盘

A precision optical or magnetic disk used in rotary encoders to convert angular position into digital signals for motion control systems.

技术定义与适配语境
典型 编码盘/刻度盘 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A code disk, also known as a scale or encoder disk, is a critical component in rotary encoders that features precisely patterned tracks (optical, magnetic, or capacitive) on its surface. As it rotates with a shaft, these patterns are read by sensors to generate electrical pulses corresponding to angular displacement, enabling accurate position, speed, and direction measurement in automated machinery.

组件规格

定义
A code disk, also known as a scale or encoder disk, is a critical component in rotary encoders that features precisely patterned tracks (optical, magnetic, or capacitive) on its surface. As it rotates with a shaft, these patterns are read by sensors to generate electrical pulses corresponding to angular displacement, enabling accurate position, speed, and direction measurement in automated machinery.
工作原理
The disk rotates with a shaft, and its patterned tracks (alternating transparent/opaque segments for optical, magnetic poles for magnetic types) pass between a light source/sensor pair or magnetic sensor. This creates a series of pulses as the disk turns. The pulse count determines position, while phase relationships between multiple tracks indicate direction. High-resolution disks may include incremental tracks for fine measurement and absolute tracks for unique position identification.
材料
Optical disks: glass (borosilicate) or polymer (polycarbonateacrylic) with chrome or photoresist coating for patterning. Magnetic disks: steel or alloy substrates with magnetized coatings. High-end applications may use ceramics or composites for thermal stability.
Max RPM
5,000 to 12,000
Accuracy
±1 arc-minute to ±30 arc-seconds
Diameter
10mm to 300mm
Linearity
±0.01% to ±0.1%
Resolution
100 to 65,536 pulses per revolution (PPR)
Track Count
1 to 12+ tracks
Operating Temperature
-40°C to +120°C
标准
ISO 16063DIN 32712IEC 60068

行业分类与别名

编码盘/刻度盘 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Contamination accumulation on optical surfaces->Signal dropout or erroneous pulse generation->Implement sealed encoder housings, regular cleaning protocols, use of protective coatings
Thermal expansion mismatch between disk and shaft->Pattern distortion and measurement inaccuracy->Select materials with compatible thermal coefficients, incorporate thermal compensation in design
Vibration-induced micro-movement at mounting interface->Eccentric rotation causing periodic error->Precision mounting with appropriate fasteners, use of anti-vibration materials, dynamic balancing

工业生态与工程逻辑

0
Pattern degradation from wear or contamination
1
Mechanical deformation from thermal stress or impact
2
Signal interference in electromagnetic environments
3
Mounting misalignment causing measurement errors

合规与检测

tolerance
Radial runout: ≤0.01mm, Axial runout: ≤0.005mm, Pattern alignment: ±0.5°
test method
Laser interferometry for geometric accuracy, optical comparator for pattern verification, environmental chamber testing for thermal performance

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between incremental and absolute code disks?

Incremental disks have uniform patterns that generate pulses for relative position measurement, requiring a reference point. Absolute disks have unique patterns for each position, providing immediate position data without homing.

How do environmental factors affect code disk performance?

Temperature changes can cause material expansion/contraction affecting accuracy. Contamination (dust, oil) can obscure optical patterns or interfere with magnetic fields. Vibration may cause reading errors or mechanical damage.

What maintenance do code disks require?

Regular cleaning of optical surfaces with appropriate solvents, inspection for physical damage or wear, verification of mounting integrity, and periodic calibration checks against reference standards.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 编码盘/刻度盘

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URN:CNFX:ME:UNIT:CODE_DISK_SCALE