行业组件数据 · 2026

齿轮/活塞/叶片

Critical rotating and reciprocating components in hydraulic pumps that convert mechanical energy into hydraulic fluid flow and pressure.

技术定义与适配语境
典型 齿轮/活塞/叶片 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Gears, pistons, and vanes are essential internal components of hydraulic pumps that work together to create fluid displacement. Gears mesh to trap and move fluid, pistons reciprocate within cylinders to generate pressure, and vanes slide in slots to create pumping chambers. These components determine pump efficiency, flow characteristics, and pressure capabilities.

组件规格

定义
Gears, pistons, and vanes are essential internal components of hydraulic pumps that work together to create fluid displacement. Gears mesh to trap and move fluid, pistons reciprocate within cylinders to generate pressure, and vanes slide in slots to create pumping chambers. These components determine pump efficiency, flow characteristics, and pressure capabilities.
工作原理
Gears rotate to create fluid pockets that move from inlet to outlet. Pistons move back and forth in cylinders, drawing in fluid during suction strokes and pressurizing it during discharge strokes. Vanes extend from a rotor due to centrifugal force, creating sealed chambers that expand and contract to move fluid. All three mechanisms convert rotational mechanical input into hydraulic energy through positive displacement.
材料
Case-hardened alloy steel (AISI 86204140) for gearshardened tool steel or ceramic-coated aluminum for pistonscarbon graphite composites or hardened steel for vanes. Surface treatments include nitridingcarburizingor DLC coatings for wear resistance.
Flow Rate
0.5-500 GPM
Efficiency
85-95% volumetric efficiency
Pressure Range
100-7000 psi
Surface Finish
8-16 µin Ra
Temperature Range
-40°C to 120°C
Clearance Tolerance
0.0005-0.002 inches
标准
ISO 4401ISO 3019-2DIN 24342SAE J517

行业分类与别名

齿轮/活塞/叶片 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Fluid contamination with abrasive particles->Accelerated wear on gear teeth and vane surfaces->Install 10-micron filtration, regular fluid analysis, and scheduled filter replacement
Improper assembly tolerances->Reduced volumetric efficiency and overheating->Follow manufacturer torque specifications, use precision measuring tools, and verify clearances during assembly
Cavitation from restricted inlet flow->Pitting and erosion on piston faces and vane surfaces->Ensure proper inlet line sizing, maintain fluid temperature within specifications, and use flooded suction configurations

工业生态与工程逻辑

0
Catastrophic failure from metal fatigue
1
System contamination from component wear
2
Pressure loss from seal degradation
3
Cavitation damage from improper inlet conditions
4
Overheating from excessive clearance

合规与检测

tolerance
±0.0002 inches for critical dimensions, ±0.5° for angular relationships, surface finish within 8-16 µin Ra
test method
ISO 4406 for contamination control, ASTM E384 for hardness testing, coordinate measuring machines for dimensional verification, pressure decay testing for seal integrity

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What causes premature wear in hydraulic pump gears and vanes?

Contamination from particles in hydraulic fluid, improper fluid viscosity, cavitation from low inlet pressure, misalignment, and inadequate lubrication are primary causes. Regular fluid analysis and proper filtration prevent most wear issues.

Can gears from different pump manufacturers be interchanged?

Generally not recommended due to precise tolerances, tooth profiles, and material specifications. Even slight variations can cause efficiency loss, noise, or catastrophic failure. Always use OEM or certified compatible parts.

How often should hydraulic pump components be inspected?

Visual inspection every 500 operating hours, performance testing every 2000 hours, and complete teardown inspection every 8000-12000 hours or per manufacturer recommendations. More frequent inspections in high-pressure or contaminated environments.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

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URN:CNFX:ME:UNIT:GEARS_PISTONS_VANES