行业组件数据 · 2026

矫平刀片/矫平辊

A precision component in leveling devices that applies controlled pressure to flatten and straighten metal sheets or strips during manufacturing processes.

技术定义与适配语境
典型 矫平刀片/矫平辊 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The Leveling Blade/Roller is a critical component within industrial leveling devices, designed to eliminate residual stresses, waves, and distortions from metal sheets or strips. It operates through a series of alternating bending actions that exceed the material's yield point, resulting in permanent plastic deformation that achieves uniform flatness. This component ensures dimensional accuracy and surface quality for downstream manufacturing operations.

组件规格

定义
The Leveling Blade/Roller is a critical component within industrial leveling devices, designed to eliminate residual stresses, waves, and distortions from metal sheets or strips. It operates through a series of alternating bending actions that exceed the material's yield point, resulting in permanent plastic deformation that achieves uniform flatness. This component ensures dimensional accuracy and surface quality for downstream manufacturing operations.
工作原理
The Leveling Blade/Roller works on the principle of reverse bending. As material passes through multiple staggered rollers or blades, it undergoes alternating tensile and compressive stresses that exceed its elastic limit. This plastic deformation redistributes internal stresses, correcting curvature and irregularities to produce a flat, stable product with consistent thickness.
材料
High-carbon steel (AISI 52100)tool steel (D2A2)or tungsten carbide for high-wear applicationssurface treatments include chrome platingnitridingor ceramic coatings for enhanced durability and corrosion resistance.
Length
500-3000 mm
Diameter
50-300 mm
Hardness
58-65 HRC
Load Capacity
Up to 500 kN
Surface Finish
Ra 0.2-0.8 μm
Operating Temperature
-10°C to 120°C
标准
ISO 9001DIN 8586ASTM A681

行业分类与别名

矫平刀片/矫平辊 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient lubrication or abrasive contaminants->Increased friction, surface scoring, and premature wear->Implement regular cleaning schedules, use appropriate lubricants, and install filtration systems
Improper installation or alignment->Uneven pressure distribution, resulting in wavy or distorted output->Follow precise alignment procedures using laser tools and conduct regular calibration checks

工业生态与工程逻辑

0
Wear and tear from abrasive materials
1
Misalignment causing uneven leveling
2
Material jamming or slippage
3
Overloading leading to component failure

合规与检测

tolerance
Flatness tolerance within ±0.1 mm/m, diameter tolerance ±0.05 mm
test method
Coordinate measuring machine (CMM) inspection, surface profilometry, hardness testing per ISO 6508

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between a leveling blade and a leveling roller?

Leveling blades are typically flat, rigid components that apply linear pressure, while rollers are cylindrical and rotate with the material, reducing friction and wear. Rollers are more common for continuous processing, while blades may be used for specific corrective applications.

How often should leveling blades/rollers be maintained?

Maintenance intervals depend on usage and material abrasiveness. Typically, inspect for wear, alignment, and surface damage every 200-500 operating hours, with preventive replacements recommended annually or after processing 10,000-50,000 tons of material.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

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URN:CNFX:ME:UNIT:LEVELING_BLADE_ROLLER