行业组件数据 · 2026

振动盘或振动托盘

A vibrating tray or pan is a component used in industrial machinery to move, sort, orient, or feed small parts through controlled vibration.

技术定义与适配语境
典型 振动盘或振动托盘 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A vibrating tray or pan is a precisely engineered component within vibration mechanisms that utilizes controlled oscillatory motion to transport, separate, align, or feed components along a defined path. It typically consists of a rigid, shallow container or track mounted on a base that is excited by an electromagnetic or mechanical vibrator. The vibration induces a micro-throwing motion, causing parts to hop forward in a specific direction determined by the tray's geometry and vibration parameters. This component is critical for automating high-speed, precise handling in assembly, packaging, and sorting systems.

组件规格

定义
A vibrating tray or pan is a precisely engineered component within vibration mechanisms that utilizes controlled oscillatory motion to transport, separate, align, or feed components along a defined path. It typically consists of a rigid, shallow container or track mounted on a base that is excited by an electromagnetic or mechanical vibrator. The vibration induces a micro-throwing motion, causing parts to hop forward in a specific direction determined by the tray's geometry and vibration parameters. This component is critical for automating high-speed, precise handling in assembly, packaging, and sorting systems.
工作原理
The working principle is based on controlled directional vibration. An electromagnetic coil or mechanical eccentric mass generates oscillatory forces. These forces are transmitted to the tray, which is often mounted on inclined leaf springs or a flexible suspension. The vibration causes the tray to move in a slight elliptical or linear path. Parts on the tray experience a series of small hops or slides due to friction reduction and inertia, propelling them in the desired direction (typically uphill due to the tray's angle). The frequency, amplitude, and angle of vibration are precisely tuned to control the speed and orientation of part movement.
材料
Typically constructed from stainless steel (e.g.AISI 304316 for corrosion resistance)aluminum alloy (for lightweight applications)or carbon steel with coatings. The tray surface may have specialized linings (e.g.polyurethanerubber) to reduce noiseprevent part damageor adjust friction. Mounting springs are usually made of spring steel.
Amplitude
0.1-3 mm adjustable
Feed Rate
Up to 300 parts per minute (application dependent)
Power Supply
110-240V AC, 24V DC for controls
Load Capacity
1-50 kg depending on size
Tray Dimensions
Customizable (e.g., 300mm diameter to 2000mm length)
Vibration Frequency
50-100 Hz (typical for electromagnetic), 15-60 Hz (for mechanical)
标准
ISO 10816DIN 45635

行业分类与别名

振动盘或振动托盘 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Spring fracture due to metal fatigue->Loss of vibration amplitude, uneven part movement, or complete stoppage->Use high-cycle fatigue-rated spring steel, implement regular inspection schedules, monitor vibration profiles for changes
Coil burnout in electromagnetic drive->No vibration output, system halt->Install thermal protection, use rated voltage supplies, ensure proper cooling, perform periodic resistance checks
Tray surface wear or damage->Increased friction, part damage, or altered feed path->Apply wear-resistant coatings, use replaceable liners, establish cleaning protocols to prevent abrasive buildup

工业生态与工程逻辑

0
Part jamming or misorientation
1
Noise pollution exceeding 85 dB(A)
2
Mechanical fatigue of springs or welds
3
Electrical failure in drive units
4
Contamination from worn lining materials

合规与检测

tolerance
Dimensional tolerance typically ±0.5mm on critical track features; vibration amplitude stability within ±5% of setpoint
test method
Vibration analysis using accelerometers per ISO 10816, feed rate verification with sample parts, surface finish checks per Ra measurements, electrical safety testing to IEC 60204-1

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between a vibrating tray and a vibrating bowl feeder?

A vibrating tray is typically a flat or slightly inclined linear track used for conveying or sorting parts after they exit a bowl feeder. A bowl feeder is a circular vibrating device that orients parts as they spiral upward. Trays are often used as extensions or secondary handling components.

How do you control the speed of parts on a vibrating tray?

Speed is controlled by adjusting the vibration amplitude and frequency via a controller. Increasing amplitude generally increases part velocity, while frequency fine-tunes the motion. The tray's angle and surface texture also affect speed.

What maintenance does a vibrating tray require?

Regular maintenance includes checking for loose fasteners, inspecting spring mounts for fatigue, cleaning the tray surface to prevent material buildup, and verifying electrical connections on electromagnetic drives. Lubrication may be needed for mechanical drives.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

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URN:CNFX:ME:UNIT:VIBRATING_TRAY_OR_PAN