行业组件数据 · 2026

对中衬套

Precision alignment bushings for die holder/adapter plate applications ensuring accurate tool positioning and repeatability in stamping and forming operations.

技术定义与适配语境
典型 对中衬套 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Alignment bushings are precision-engineered cylindrical components installed in die holders or adapter plates to guide and align mating components such as punches, dies, or other tooling elements. They provide exact positional accuracy, reduce lateral forces, prevent misalignment during high-speed operations, and ensure consistent part quality in metal stamping, forming, and assembly processes. These bushings typically feature hardened surfaces and tight tolerances to withstand repetitive loading and maintain dimensional stability.

组件规格

定义
Alignment bushings are precision-engineered cylindrical components installed in die holders or adapter plates to guide and align mating components such as punches, dies, or other tooling elements. They provide exact positional accuracy, reduce lateral forces, prevent misalignment during high-speed operations, and ensure consistent part quality in metal stamping, forming, and assembly processes. These bushings typically feature hardened surfaces and tight tolerances to withstand repetitive loading and maintain dimensional stability.
工作原理
Alignment bushings operate on the principle of interference fit and precision guidance. They are press-fitted into precisely machined bores in the die holder/adapter plate, creating a rigid mounting point. When mating components (like punches or guide pins) engage with the bushing's inner diameter, the hardened surface provides a low-friction guide path, ensuring axial alignment and preventing radial movement. This minimizes deflection, reduces wear on critical tooling, and maintains consistent tool-to-workpiece positioning throughout the production cycle.
材料
Case-hardened alloy steel (e.g.AISI 86204140)through-hardened tool steel (e.g.D2A2)or carbide for extreme wear applications. Surface hardness typically 58-62 HRCcore toughness 28-35 HRC. Optional coatings: TiNTiCNor DLC for enhanced lubricity and corrosion resistance.
Length Range
10-100 mm
Concentricity
≤0.005 mm TIR
Load Capacity
Static: 500 MPa, Dynamic: 300 MPa
Surface Finish
Ra 0.4 μm max
Inner Diameter Tolerance
H7 (+0.000 to +0.025 mm)
Outer Diameter Tolerance
h6 (-0.000 to -0.013 mm)
标准
ISO 286-2DIN 1494JIS B 0401

行业分类与别名

对中衬套 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Abrasive wear from particulate contamination->Increased clearance leading to tool misalignment and part defects->Implement regular cleaning protocols, use sealed or self-lubricating bushings, and apply protective coatings
Overloading beyond dynamic capacity->Plastic deformation or cracking of bushing, causing catastrophic tool failure->Design with adequate safety factors, monitor operational loads, and use bushings with higher load ratings
Improper press-fit installation->Bore distortion or bushing slippage, resulting in loss of alignment accuracy->Follow precise installation procedures (e.g., controlled press force, use of installation tools), verify bore dimensions before assembly

工业生态与工程逻辑

0
Wear and dimensional degradation over time
1
Improper installation causing bore damage
2
Misalignment due to contamination or debris
3
Fatigue failure under cyclic loading
4
Corrosion in humid environments

合规与检测

tolerance
Geometric tolerances per ISO 1101, dimensional tolerances per ISO 286-2
test method
CMM measurement for dimensions, surface roughness tester for finish, hardness testing per ISO 6508, concentricity verification with dial indicators or laser alignment

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of alignment bushings in a die holder?

Alignment bushings provide precise guidance and positioning for punches, dies, or other tooling elements, ensuring accurate alignment, reducing lateral forces, and preventing misalignment during high-speed stamping or forming operations.

How do I select the right material for alignment bushings?

Select based on application load, speed, and wear requirements. Use case-hardened alloy steel for general stamping, through-hardened tool steel for high-wear applications, and carbide for extreme abrasion or high-temperature environments.

What maintenance is required for alignment bushings?

Regular inspection for wear, scoring, or deformation; lubrication per manufacturer guidelines (if not self-lubricating); and replacement when tolerances exceed specified limits to prevent tool damage or part defects.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
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请求制造能力信息: 对中衬套

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

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URN:CNFX:ME:UNIT:ALIGNMENT_BUSHINGS