行业组件数据 · 2026

轴承表面

Precision-machined surface in extrusion dies that supports and guides moving parts under high pressure and temperature.

技术定义与适配语境
典型 轴承表面 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The bearing surface in extrusion dies is a critical precision-machined interface that provides structural support, alignment, and guidance for moving components during plastic, metal, or composite extrusion processes. It withstands extreme pressures (typically 10-100 MPa), high temperatures (up to 400°C for plastics, higher for metals), and continuous friction while maintaining dimensional stability and surface integrity throughout production cycles.

组件规格

定义
The bearing surface in extrusion dies is a critical precision-machined interface that provides structural support, alignment, and guidance for moving components during plastic, metal, or composite extrusion processes. It withstands extreme pressures (typically 10-100 MPa), high temperatures (up to 400°C for plastics, higher for metals), and continuous friction while maintaining dimensional stability and surface integrity throughout production cycles.
工作原理
Operates on tribological principles to minimize friction and wear between moving die components while maintaining precise alignment under load. The surface geometry and finish create controlled clearance zones that manage material flow, prevent leakage, and ensure consistent product dimensions through hydrodynamic or boundary lubrication mechanisms.
材料
Tool steels (H13D2M2)carbide composites (WC-Co)ceramic coatings (TiNTiAlNDLC)or specialized alloys (InconelStellite) with hardness 45-65 HRCsurface roughness Ra 0.1-0.8 μmand thermal stability up to 600°C.
Hardness
45-65 HRC
Surface Finish
Ra 0.1-0.8 μm
Pressure Rating
10-100 MPa
Wear Resistance
≤0.01 mm/1000 cycles
Temperature Range
-50 to 600°C
Flatness Tolerance
0.001-0.01 mm/mm
Corrosion Resistance
ASTM B117 >500 hours
标准
ISO 286-2DIN 7154ASTM E177JIS B 0401

行业分类与别名

轴承表面 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient surface hardness or improper material selection->Accelerated wear leading to dimensional inaccuracy in extruded products->Specify materials with minimum 50 HRC hardness, apply wear-resistant coatings (TiN, DLC), implement regular hardness testing
Thermal expansion mismatch between bearing surface and supporting structure->Binding or seizure during operation, causing production stoppages->Design with matched thermal expansion coefficients, incorporate thermal barriers, implement temperature monitoring systems
Contaminant ingress from feedstock or environment->Abrasive wear and surface scoring, reducing component lifespan->Install filtration systems, maintain cleanroom conditions where possible, implement regular cleaning protocols

工业生态与工程逻辑

0
Surface galling under high pressure
1
Thermal deformation exceeding tolerance
2
Abrasive wear from contaminated materials
3
Corrosion in chemical environments
4
Fatigue cracking from cyclic loading

合规与检测

tolerance
Geometric tolerances per ISO 2768-mK, surface finish per ISO 1302, dimensional stability within ±0.005 mm under operating conditions
test method
Coordinate measuring machines (CMM) for geometry, surface profilometers for roughness, Rockwell hardness testers, thermal cycling tests per ASTM E831

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What causes premature wear on extrusion die bearing surfaces?

Premature wear typically results from abrasive contaminants in feedstock, inadequate lubrication, misalignment exceeding 0.02 mm, thermal cycling beyond material limits, or surface hardness below 45 HRC for the application.

How often should bearing surfaces be inspected in production?

Inspect every 500-1000 operating hours or during scheduled die maintenance. Critical applications require dimensional checks every 200 hours using precision gauges and surface profilometers.

Can damaged bearing surfaces be repaired?

Minor damage (<0.05 mm depth) can be repaired through precision grinding and re-coating. Severe damage requires complete surface re-machining or component replacement to maintain extrusion tolerances.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
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请求制造能力信息: 轴承表面

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URN:CNFX:ME:UNIT:BEARING_SURFACE