行业组件数据 · 2026

码盘

A precision optical disc with encoded patterns used in high-resolution encoders to convert angular position into digital signals.

技术定义与适配语境
典型 码盘 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A code disc is a critical optical component in rotary encoders, featuring precisely etched or printed patterns (such as incremental lines or absolute codes) on a transparent or reflective substrate. It works in conjunction with a light source and photodetector array to generate electrical pulses corresponding to rotational displacement, enabling accurate position, speed, and direction measurement in industrial automation systems.

组件规格

定义
A code disc is a critical optical component in rotary encoders, featuring precisely etched or printed patterns (such as incremental lines or absolute codes) on a transparent or reflective substrate. It works in conjunction with a light source and photodetector array to generate electrical pulses corresponding to rotational displacement, enabling accurate position, speed, and direction measurement in industrial automation systems.
工作原理
The code disc rotates with a shaft, interrupting or modulating light from an LED or laser source. Photodetectors read the pattern transitions, converting them into quadrature signals (A, B, and sometimes Z for index/reference). Incremental discs produce periodic pulses per revolution, while absolute discs have unique codes for each angular position, providing immediate position data without homing.
材料
Typically made from glass (e.g.borosilicate) for high precision and thermal stabilityor polymers (e.g.polycarbonate) for cost-effective applications. Coatings may include chromium for opaque patterns or anti-reflective layers. Alternative materials: quartz for extreme environmentsmetal for rugged applications.
Max RPM
10,000 RPM
Accuracy
±5 arcseconds to ±30 arcminutes
Diameter
10mm to 100mm
Resolution
Up to 65,536 counts per revolution (16-bit)
Pattern Type
Incremental, absolute (Gray code, binary)
Operating Temperature
-40°C to +85°C
标准
ISO 16063-1DIN 32712

行业分类与别名

码盘 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Contamination (dust, oil) on disc surface->Signal dropout or erroneous readings->Use sealed encoder housings, regular cleaning protocols, and contamination-resistant coatings.
Bearing wear or shaft misalignment->Eccentric rotation causing inconsistent pulse generation->Implement precision bearings, alignment checks during installation, and runout tolerance monitoring.

工业生态与工程逻辑

0
Pattern degradation due to wear or contamination
1
Misalignment causing signal errors
2
Thermal expansion affecting accuracy
3
Mechanical damage from shock/vibration

合规与检测

tolerance
Pattern placement accuracy within ±1 micron, radial runout < 10 microns
test method
Optical comparator inspection, laser interferometry for angular accuracy, environmental cycling tests per IEC 60068-2

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between incremental and absolute code discs?

Incremental discs have evenly spaced lines generating pulses for relative position tracking, requiring a reference point. Absolute discs have unique patterns for each position, providing immediate absolute angle data without homing.

How do environmental factors affect code disc performance?

Temperature changes cause thermal expansion/contraction, potentially altering pattern accuracy. Contamination (dust, oil) can obscure optical readings. Vibration may induce signal noise. Proper sealing, material selection (e.g., low-CTE glass), and mounting mitigate these issues.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

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初步技术归类
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URN:CNFX:ME:UNIT:CODE_DISC