行业组件数据 · 2026

型芯砂混合物

Specialized sand mixture used to create internal cavities and complex geometries in metal casting processes.

技术定义与适配语境
典型 型芯砂混合物 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Core sand mixture is a precisely formulated blend of base sand, binders, and additives designed to create expendable cores for metal casting. These cores form internal passages, cavities, and complex geometries within cast components, maintaining dimensional stability under high temperatures while being easily removable after solidification. The mixture must balance green strength, dry strength, collapsibility, and thermal stability to ensure defect-free castings.

组件规格

定义
Core sand mixture is a precisely formulated blend of base sand, binders, and additives designed to create expendable cores for metal casting. These cores form internal passages, cavities, and complex geometries within cast components, maintaining dimensional stability under high temperatures while being easily removable after solidification. The mixture must balance green strength, dry strength, collapsibility, and thermal stability to ensure defect-free castings.
工作原理
Core sand mixtures work by combining refractory base materials with organic or inorganic binders that harden through chemical reaction, thermal curing, or air drying. When compacted into core boxes, the mixture forms rigid shapes that withstand molten metal pressure and temperature. After casting, the binder breaks down through thermal decomposition or mechanical action, allowing easy core removal from the solidified metal part.
材料
Silica sand (AFS 50-120)chromite sandzircon sandor olivine sand blended with binders (phenolic resinsfuran resinssodium silicateor inorganic binders) and additives (cereal bindersiron oxidecoal dustor release agents).
Permeability
80-200
Loss on Ignition
1.5-4.0%
Moisture Content
1.5-3.5%
AFS Grain Fineness
50-120
Dry Compression Strength
150-400 psi
Green Compression Strength
10-30 psi
标准
ISO 13517DIN 51900

行业分类与别名

型芯砂混合物 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Incorrect binder-to-sand ratio->Poor core strength leading to core wash or metal penetration->Implement automated weighing systems with regular calibration and batch testing
Inadequate mixing time or intensity->Uneven binder distribution causing weak spots and core breakage->Use controlled mixing equipment with timers and power monitoring, conduct periodic sieve analysis
Improper storage conditions (temperature, humidity)->Reduced bench life and inconsistent properties->Store materials in controlled environments, use first-in-first-out inventory, monitor storage conditions

工业生态与工程逻辑

0
Respirable silica dust exposure
1
Volatile organic compound emissions
2
Thermal degradation byproducts
3
Inconsistent mixture quality
4
Moisture absorption during storage

合规与检测

tolerance
±2% on binder content, ±5% on additive percentages, AFS grain fineness within specified range
test method
ISO 13517 for foundry sands, AFS standard testing procedures for sand properties, manufacturer specifications for binder systems

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between core sand and molding sand?

Core sand mixtures are specifically formulated for creating internal cores with higher strength and better collapsibility, while molding sand is used for the main mold cavity and typically has different binder systems and properties.

How long does core sand mixture remain usable after mixing?

Working time varies by binder system: phenolic resin systems typically have 2-4 hours bench life, while inorganic binders may have 8-24 hours depending on humidity and temperature conditions.

What causes core sand mixture to produce casting defects?

Common defects include gas porosity (from excessive binder), veining (from thermal expansion mismatch), and poor collapsibility (from incorrect binder ratios or additives).

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数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
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URN:CNFX:ME:UNIT:CORE_SAND_MIXTURE