行业组件数据 · 2026

管道法兰

A duct flange is a connecting component that joins duct sections in industrial fume extraction systems, ensuring airtight seals and structural integrity.

技术定义与适配语境
典型 管道法兰 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A duct flange is a standardized mechanical interface used to connect ductwork sections in industrial ventilation and fume extraction systems. It consists of a flat, ring-shaped plate with evenly spaced bolt holes that align with corresponding flanges on adjacent duct sections. When bolted together with gaskets, it creates a secure, airtight connection that prevents leakage of contaminated air, maintains system pressure, and allows for modular assembly and disassembly for maintenance. In fume extraction hood applications, flanges are critical for maintaining negative pressure and ensuring efficient capture of hazardous fumes, vapors, and particulates at their source.

组件规格

定义
A duct flange is a standardized mechanical interface used to connect ductwork sections in industrial ventilation and fume extraction systems. It consists of a flat, ring-shaped plate with evenly spaced bolt holes that align with corresponding flanges on adjacent duct sections. When bolted together with gaskets, it creates a secure, airtight connection that prevents leakage of contaminated air, maintains system pressure, and allows for modular assembly and disassembly for maintenance. In fume extraction hood applications, flanges are critical for maintaining negative pressure and ensuring efficient capture of hazardous fumes, vapors, and particulates at their source.
工作原理
The duct flange operates on the principle of mechanical compression sealing. When two flanged duct ends are aligned and bolted together with an intermediate gasket, the applied torque creates uniform pressure across the gasket surface. This compression deforms the gasket material to fill microscopic imperfections in the flange faces, creating an airtight barrier. The flange's structural rigidity distributes mechanical loads from duct weight, thermal expansion, and system pressure evenly across the connection, preventing distortion and maintaining alignment. In fume extraction systems, this sealed connection maintains the designed airflow velocity and negative pressure necessary for effective contaminant capture.
材料
Galvanized steel (SGCCDX51D+Z)Stainless steel (304316L)Aluminum alloy (6061-T6)with surface treatments including zinc platingpowder coatingor anodizing for corrosion resistance. Gaskets: EPDM rubbersiliconeor neoprene with temperature resistance from -40°C to +200°C.
Flange Types
Slip-on, Weld Neck, Blind, Lap Joint
Surface Finish
Ra ≤ 3.2μm for effective gasket sealing
Pressure Rating
PN6 to PN16 (DIN), Class 150 to 300 (ANSI)
Flange Thickness
3mm to 10mm (varies by diameter and pressure)
Temperature Range
-30°C to +400°C (depending on material)
Bolt Hole Quantity
4, 8, 12, or 16 holes (evenly spaced)
Flatness Tolerance
≤ 0.2mm across sealing surface
Bolt Circle Diameter
Standardized per DIN 24190, ISO 5801
标准
ISO 5801DIN 24190SMACNAASHRAE

行业分类与别名

管道法兰 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient bolt torque during installation->Gasket compression uneven, leading to localized leakage->Use calibrated torque wrenches with criss-cross tightening sequence; implement torque verification procedures
Chemical attack on gasket material from aggressive fumes->Gasket degradation causing system leakage and pressure loss->Select chemically resistant gasket materials (FFKM for extreme conditions); implement regular inspection schedule
Thermal cycling causing bolt relaxation->Gradual loss of flange clamping force over time->Use spring washers or Belleville washers; implement retorquing schedule after initial thermal cycles

工业生态与工程逻辑

0
Leakage due to improper gasket installation
1
Corrosion from chemical fumes reducing structural integrity
2
Thermal expansion mismatch causing bolt fatigue
3
Improper bolt torque leading to uneven sealing pressure
4
Galvanic corrosion in dissimilar metal connections

合规与检测

tolerance
Flange flatness: ±0.2mm, Bolt hole alignment: ±0.5mm angular deviation, Surface roughness: Ra 3.2μm max on sealing face
test method
Pressure decay test (ISO 5801): Pressurize to 1.5x working pressure, measure leakage < 0.1% volume/hour; Bubble test (ASTM E515): Apply soap solution, inspect for bubbles at 1.25x working pressure

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between slip-on and weld neck flanges for ductwork?

Slip-on flanges slide over the duct end and are welded on both sides, offering easier alignment but lower pressure capacity. Weld neck flanges have a tapered hub that is butt-welded to the duct, providing superior strength, better stress distribution, and higher pressure ratings suitable for critical fume extraction applications.

How often should duct flange gaskets be inspected in fume extraction systems?

Gaskets should be visually inspected quarterly and pressure-tested annually. In systems handling corrosive fumes or operating at high temperatures, more frequent inspections (monthly) are recommended. Replacement is typically needed every 2-5 years depending on service conditions.

Can different flange standards (DIN vs. ISO) be interconnected?

Direct interconnection is not recommended due to dimensional differences in bolt patterns and sealing surfaces. Adapter plates or transition pieces with dual bolt patterns must be used, and proper gasket selection is critical to prevent leakage at mixed-standard connections.

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CNFX Industrial Component Index · 机械和设备制造

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