行业组件数据 · 2026

提升机料斗

Elevator buckets are specialized containers attached to conveyor belts or chains in hot aggregate elevators for vertical transportation of materials like asphalt, aggregates, or industrial powders.

技术定义与适配语境
典型 提升机料斗 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Elevator buckets are precision-engineered components designed for continuous vertical material handling in industrial applications, particularly in hot aggregate elevators used in asphalt plants and similar facilities. They are mounted at regular intervals on elevator belts or chains and operate by scooping material from a loading point, carrying it vertically, and discharging it at the top through centrifugal force or gravity. These buckets must withstand high temperatures (typically up to 200°C/392°F for hot aggregates), abrasive wear, and mechanical stress while maintaining consistent capacity and discharge efficiency. Key design considerations include bucket shape (e.g., centrifugal, continuous, super-capacity), mounting configuration, and material selection to optimize fill ratio, minimize spillage, and ensure reliable operation in harsh environments.

组件规格

定义
Elevator buckets are precision-engineered components designed for continuous vertical material handling in industrial applications, particularly in hot aggregate elevators used in asphalt plants and similar facilities. They are mounted at regular intervals on elevator belts or chains and operate by scooping material from a loading point, carrying it vertically, and discharging it at the top through centrifugal force or gravity. These buckets must withstand high temperatures (typically up to 200°C/392°F for hot aggregates), abrasive wear, and mechanical stress while maintaining consistent capacity and discharge efficiency. Key design considerations include bucket shape (e.g., centrifugal, continuous, super-capacity), mounting configuration, and material selection to optimize fill ratio, minimize spillage, and ensure reliable operation in harsh environments.
工作原理
Elevator buckets operate on a continuous loop principle within a hot aggregate elevator. As the elevator belt or chain moves vertically, buckets attached to it scoop material from a loading boot at the base. During ascent, material is retained in the bucket due to its design and the belt's tension. At the discharge point (typically the head pulley), centrifugal force (for centrifugal-type buckets) or gravity (for continuous-type buckets) ejects the material into a chute or hopper. The empty buckets then return downward to repeat the cycle. This system enables efficient, high-volume vertical transport with minimal energy consumption, relying on mechanical motion rather than fluid dynamics or pressure differentials.
材料
Typically made from wear-resistant materials such as: 1. Mild steel (for general-purpose applications)2. Abrasion-resistant steel (e.g.AR400/500 for high-wear environments)3. Stainless steel (for corrosive or food-grade applications)4. Polyethylene or nylon (for lightweightnon-sparking needs). Hot aggregate elevators often use steel buckets with thicknesses of 3-6 mmsometimes coated with wear plates or liners. Material selection depends on temperature resistanceabrasion propertiesand cost.
Weight
2-15 kg per bucket
Capacity
5-50 liters per bucket
Discharge Type
Centrifugal, continuous, or super-capacity
Belt Attachment
Bolt-on or riveted
Temperature Range
-20°C to 200°C (-4°F to 392°F)
标准
ISO 1537DIN 15231

行业分类与别名

提升机料斗 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Excessive abrasive wear from hot aggregates->Bucket perforation or thinning, leading to material loss and reduced capacity->Use abrasion-resistant steel (e.g., AR400), apply wear liners, and implement regular inspection schedules
Thermal stress from high-temperature operation->Metal fatigue, warping, or cracking, causing bucket detachment or malfunction->Select materials with high-temperature tolerance, ensure proper cooling intervals, and monitor temperature limits
Improper bucket spacing or mounting->Inefficient material discharge, belt slippage, or increased power consumption->Follow manufacturer spacing guidelines, use correct bolt torque, and align buckets precisely during installation

工业生态与工程逻辑

0
Material spillage due to improper bucket design or wear
1
Belt misalignment from unbalanced buckets
2
Overheating and material degradation in hot applications
3
Mechanical failure from abrasive wear or impact damage

合规与检测

tolerance
Dimensional tolerance typically ±1 mm for bucket dimensions; weight tolerance ±5% per batch
test method
Performance testing per ISO 1537 for load capacity, wear resistance, and discharge efficiency; material testing for temperature and abrasion resistance

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采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What are the main types of elevator buckets?

The three primary types are: 1. Centrifugal discharge buckets (for fine, free-flowing materials at high speeds), 2. Continuous discharge buckets (for fragile or abrasive materials at slower speeds), 3. Super-capacity buckets (for high-volume handling with minimal spacing).

How do I select the right elevator bucket for a hot aggregate elevator?

Consider material characteristics (size, abrasiveness, temperature), required capacity, elevator speed, and discharge method. Consult manufacturer guidelines and match bucket design (e.g., shape, lip angle) to your specific application to optimize fill and discharge efficiency.

What maintenance is required for elevator buckets?

Regular inspections for wear, cracks, or deformation; tightening of bolts; replacement of worn buckets to prevent imbalance; and cleaning to avoid material buildup. In hot aggregate applications, check for thermal degradation and abrasion monthly.

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CNFX Industrial Component Index · 机械和设备制造

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URN:CNFX:ME:UNIT:ELEVATOR_BUCKETS