行业组件数据 · 2026

精密夹头

A precision collet is a specialized clamping device used in machine tools to securely hold cylindrical workpieces or cutting tools with high accuracy and concentricity.

技术定义与适配语境
典型 精密夹头 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A precision collet is a mechanical component designed for high-accuracy clamping applications in machining operations. It consists of a tapered sleeve with longitudinal slits that compress uniformly when drawn into a matching tapered socket, creating a precise, concentric grip on cylindrical objects. Used primarily in precision rotary chucks, lathes, milling machines, and CNC equipment, it ensures minimal runout and maximum gripping force for delicate machining operations requiring micron-level tolerances.

组件规格

定义
A precision collet is a mechanical component designed for high-accuracy clamping applications in machining operations. It consists of a tapered sleeve with longitudinal slits that compress uniformly when drawn into a matching tapered socket, creating a precise, concentric grip on cylindrical objects. Used primarily in precision rotary chucks, lathes, milling machines, and CNC equipment, it ensures minimal runout and maximum gripping force for delicate machining operations requiring micron-level tolerances.
工作原理
The collet operates on the principle of elastic deformation through tapered compression. When the collet is pulled into a matching tapered receptacle (collet chuck), the slitted segments compress radially inward, applying uniform pressure around the workpiece circumference. This creates a self-centering clamping action that maintains concentricity within 0.005mm or better, while the taper angle (typically 5-8 degrees) provides mechanical advantage for high gripping force.
材料
High-carbon steel (AISI 4140/4340)alloy steel (SCM440)stainless steel (AISI 304/316)or carbide-tipped for wear resistance. Hardness: 45-60 HRC. Surface treatments: NitridingTiN/TiCN coatingor chrome plating for corrosion resistance and reduced friction.
Collet Type
ER, TG, DA, RDO, 5C
Taper Angle
8 degrees (ER standard)
Capacity Range
1-32mm diameter
Gripping Force
200-1500N depending on size
Operating Speed
Up to 25,000 RPM (balanced)
Runout Tolerance
≤0.005mm at 3xD
Temperature Range
-20°C to 120°C
标准
ISO 15488DIN 6499JIS B 6339

行业分类与别名

精密夹头 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Excessive tightening torque->Collet cracking or permanent deformation->Use torque wrench according to manufacturer specifications (typically 50-120 Nm for ER collets)
Chips or debris in collet bore->Poor concentricity and workpiece damage->Implement regular cleaning protocol and use chip guards
Worn collet nut threads->Insufficient clamping force and tool slippage->Replace collet nuts after 500-1000 cycles or when thread wear exceeds 0.1mm

工业生态与工程逻辑

0
Over-tightening causing collet fracture
1
Contamination leading to inaccurate clamping
2
Worn tapers causing excessive runout
3
Thermal expansion affecting grip accuracy
4
Incorrect collet-nut torque causing slippage

合规与检测

tolerance
ISO 2768-mK for general dimensions, ISO 286 for bore tolerances (typically H6/H7)
test method
Runout measurement per ISO 230-1 using test mandrel, gripping force test with hydraulic/pneumatic load cell, concentricity verification with dial indicator or laser alignment

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between ER and TG collets?

ER collets have an 8-degree taper and are versatile for both tool and workpiece holding with good gripping range. TG collets have a steeper 16-degree taper providing higher rigidity and accuracy for specific CNC applications but with less size flexibility.

How often should precision collets be inspected?

Inspect for wear, cracks, and cleanliness every 40-80 hours of operation. Replace if runout exceeds 0.01mm or if visible damage is present. Regular cleaning with solvent and light lubrication extends service life.

Can precision collets hold non-cylindrical workpieces?

Standard collets are designed for cylindrical shapes. Special collets with custom bore profiles (hexagonal, square) are available but require precise matching to workpiece dimensions and typically have reduced gripping range.

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CNFX Industrial Component Index · 机械和设备制造

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初步技术归类
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