行业组件数据 · 2026

砂收集格栅

A perforated grate component in automated shakeout units that separates sand from castings during the shakeout process in foundry operations.

技术定义与适配语境
典型 砂收集格栅 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The Sand Collection Grate is a critical component of automated shakeout units used in foundry applications. It consists of a rigid, perforated metal structure installed beneath the shakeout deck that allows sand and fine particles to pass through while retaining larger castings. This component facilitates the separation of molding sand from cast metal parts after the casting process, enabling efficient sand reclamation and casting collection. The grate's design ensures uniform distribution of sand flow to collection systems while withstanding continuous mechanical vibration and abrasive wear.

组件规格

定义
The Sand Collection Grate is a critical component of automated shakeout units used in foundry applications. It consists of a rigid, perforated metal structure installed beneath the shakeout deck that allows sand and fine particles to pass through while retaining larger castings. This component facilitates the separation of molding sand from cast metal parts after the casting process, enabling efficient sand reclamation and casting collection. The grate's design ensures uniform distribution of sand flow to collection systems while withstanding continuous mechanical vibration and abrasive wear.
工作原理
The Sand Collection Grate operates on the principle of size-based separation through perforated openings. During the shakeout process, castings are vibrated on the shakeout deck, causing bonded sand to break apart. The sand particles fall through the grate's openings due to gravity and vibration, while larger castings remain on top. The grate's specific opening size (typically 10-50mm) is designed to match the smallest casting dimensions to prevent product loss while maximizing sand recovery.
材料
High-carbon steel (AISI 1045/1050) or manganese steel (11-14% Mn) for abrasion resistance. Heat-treated to HRC 45-55 for durability. Optional stainless steel (AISI 304/316) for corrosive environments.
Thickness
10-25mm
Opening Size
15-40mm (customizable)
Open Area Ratio
40-60%
Vibration Resistance
Up to 15g acceleration
Maximum Load Capacity
500-2000 kg/m²
Operating Temperature
-20°C to 200°C
标准
ISO 9001DIN 1691ASTM A128

行业分类与别名

砂收集格栅 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Abrasive sand particles->Gradual enlargement of openings beyond tolerance->Use hardened manganese steel, implement regular thickness measurements, establish replacement schedule based on wear rate
Cyclic loading from vibration->Fatigue cracks at stress concentration points->Design with radiused corners, implement NDT inspection every 3 months, use vibration-damping mounts

工业生态与工程逻辑

0
Abrasive wear leading to hole enlargement
1
Fatigue cracking from continuous vibration
2
Sand bridging/clogging in openings
3
Corrosion in humid environments

合规与检测

tolerance
±1mm on opening dimensions, ±2mm on flatness, ±0.5mm on thickness
test method
Dimensional verification with calipers, load testing to 150% of rated capacity, vibration testing per ISO 10816 standards

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What maintenance is required for Sand Collection Grates?

Regular inspection for wear, especially at high-impact areas. Replacement typically needed every 6-24 months depending on usage. Lubrication of mounting points and checking for crack development in high-stress zones.

Can Sand Collection Grates be customized for different casting sizes?

Yes, opening sizes can be customized from 10mm to 50mm. Special shapes (hexagonal, square, round) and material thickness can be adjusted based on specific casting dimensions and sand flow requirements.

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URN:CNFX:ME:UNIT:SAND_COLLECTION_GRATE