行业组件数据 · 2026

扇形齿轮

A sector gear is a partial gear segment used in recirculating ball nut systems to convert rotary motion into precise linear motion in industrial machinery.

技术定义与适配语境
典型 扇形齿轮 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A sector gear is a specialized gear component consisting of only a segment of a full gear wheel, designed to mesh with a pinion or other gears within limited angular motion. In recirculating ball nut assemblies, it functions as part of the motion conversion mechanism, typically engaging with a worm gear or lead screw to translate rotational input into controlled linear output with high precision and minimal backlash. This component is critical in applications requiring accurate positioning and smooth motion transfer.

组件规格

定义
A sector gear is a specialized gear component consisting of only a segment of a full gear wheel, designed to mesh with a pinion or other gears within limited angular motion. In recirculating ball nut assemblies, it functions as part of the motion conversion mechanism, typically engaging with a worm gear or lead screw to translate rotational input into controlled linear output with high precision and minimal backlash. This component is critical in applications requiring accurate positioning and smooth motion transfer.
工作原理
The sector gear operates on the fundamental principle of gear meshing, where its teeth engage with a mating gear (usually a pinion or worm) to transfer torque and motion. In recirculating ball nut systems, it converts the rotary motion of the input shaft into linear displacement of the nut along the screw axis. The partial arc design allows for controlled angular movement within specific limits, making it ideal for applications with restricted rotation ranges. The recirculating balls reduce friction and wear, enhancing efficiency and precision.
材料
Typically manufactured from alloy steels (e.g.AISI 41404340) or stainless steels (e.g.304316) for strength and corrosion resistance. Heat treatment processes such as carburizingnitridingor induction hardening are applied to achieve surface hardness of 58-62 HRCwhile maintaining a tough core. Alternative materials include bronze or engineered polymers for specific applications requiring reduced weight or noise.
Module
1.5 to 6 mm
Backlash
0.05 to 0.15 mm
Face Width
10 to 50 mm
Load Capacity
Up to 5000 N
Pitch Diameter
30 to 300 mm
Pressure Angle
20 degrees
Surface Finish
Ra 0.8 to 1.6 μm
Number of Teeth
15 to 60
标准
ISO 1328-1DIN 3960ISO 6336DIN 3990

行业分类与别名

扇形齿轮 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Inadequate lubrication->Accelerated tooth wear and overheating->Implement regular lubrication schedules using high-temperature grease; install automatic lubrication systems.
Excessive load or shock loads->Tooth bending or breakage->Design with safety factors; use overload protection devices; conduct regular load monitoring.
Misalignment during installation->Uneven wear and increased vibration->Use precision alignment tools during assembly; perform periodic alignment checks; train personnel on proper installation procedures.

工业生态与工程逻辑

0
Tooth wear and pitting
1
Backlash increase leading to positioning errors
2
Fatigue failure under cyclic loads
3
Corrosion in harsh environments
4
Misalignment causing uneven load distribution

合规与检测

tolerance
Gear tooth profile tolerance per ISO 1328-1 Grade 6-8; backlash tolerance within 0.05-0.15 mm as per application requirements
test method
Coordinate measuring machine (CMM) for dimensional accuracy; hardness testing per ISO 6508; load testing under simulated operational conditions; backlash measurement using dial indicators or laser alignment systems

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of a sector gear in a recirculating ball nut system?

The sector gear converts rotary motion from an input shaft into precise linear motion of the ball nut, enabling accurate positioning in machinery such as CNC machines and robotics.

How does material selection impact sector gear performance?

Material choice affects durability, load capacity, and corrosion resistance. Alloy steels offer high strength for heavy loads, while stainless steels provide corrosion resistance, and polymers reduce weight and noise.

What are common failure modes for sector gears?

Common failures include tooth wear, pitting, fatigue cracking, and backlash increase, often due to improper lubrication, overloading, or misalignment.

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CNFX Industrial Component Index · 机械和设备制造

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URN:CNFX:ME:UNIT:SECTOR_GEAR