行业组件数据 · 2026

花键段

A spline section is a precision-machined component that transmits torque between rotating shafts in drilling equipment.

技术定义与适配语境
典型 花键段 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The spline section is a critical component of the Kelly Bar Body in drilling machinery, featuring precisely machined longitudinal ridges (splines) that engage with corresponding grooves in mating components to transmit rotational force and torque while allowing axial movement. This component ensures efficient power transfer from the rotary table to the drill string during drilling operations.

组件规格

定义
The spline section is a critical component of the Kelly Bar Body in drilling machinery, featuring precisely machined longitudinal ridges (splines) that engage with corresponding grooves in mating components to transmit rotational force and torque while allowing axial movement. This component ensures efficient power transfer from the rotary table to the drill string during drilling operations.
工作原理
The spline section operates on the principle of mechanical interlocking, where the external splines on the Kelly Bar engage with internal splines in the drive bushing or rotary table. This engagement transmits torque from the power source to the drill string while permitting vertical movement of the Kelly Bar during drilling and hoisting operations. The spline design distributes load evenly across multiple contact surfaces to minimize stress concentration.
材料
High-strength alloy steel (typically AISI 4140 or 4340)heat-treated to achieve hardness of 28-32 HRCwith surface hardening on spline teeth to 45-50 HRC. Material must meet ASTM A29 standards for cold-finished alloy steel bars.
Length
1000-3000 mm
Spline Type
Involute spline
Pitch Diameter
150-300 mm
Pressure Angle
30 degrees
Surface Finish
Ra 1.6 μm maximum on spline surfaces
Number of Teeth
10-16 teeth
Torque Capacity
50-200 kNm
标准
ISO 4156DIN 5480ANSI B92.1

行业分类与别名

花键段 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Inadequate lubrication->Accelerated wear and galling of spline teeth->Implement automatic lubrication systems and regular maintenance schedules
Over-torque conditions->Tooth deformation or fracture->Install torque limiters and monitoring systems with automatic shutdown
Material defects or improper heat treatment->Premature fatigue cracking->Implement strict material certification and non-destructive testing protocols

工业生态与工程逻辑

0
Wear and tear from continuous operation
1
Fatigue failure under cyclic loading
2
Misalignment causing uneven load distribution
3
Corrosion in harsh drilling environments

合规与检测

tolerance
Spline dimensions must comply with ISO 4156 Class 6 tolerance for major diameter, minor diameter, and tooth thickness
test method
Dimensional inspection using coordinate measuring machines (CMM), hardness testing per ASTM E18, magnetic particle inspection per ASTM E1444

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of a spline section in a Kelly Bar?

The spline section transmits rotational torque from the rotary table to the drill string while allowing vertical movement of the Kelly Bar during drilling operations.

How are spline sections typically manufactured?

Spline sections are precision machined using CNC hobbing or shaping machines, followed by heat treatment and grinding to achieve required dimensional accuracy and surface hardness.

What maintenance is required for spline sections?

Regular inspection for wear, proper lubrication with high-pressure grease, and monitoring for signs of fatigue cracking or deformation are essential maintenance practices.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

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初步技术归类
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URN:CNFX:ME:UNIT:SPLINE_SECTION