Trim is the internal flow-controlling assembly of a valve, consisting of seat and plug/disc, regulating fluid flow in industrial systems.
The trim in a flow control valve refers to the critical internal components that directly interact with the fluid stream to modulate flow rate, pressure, or direction. It typically includes the valve seat (stationary sealing surface) and the plug or disc (movable element that mates with the seat). This assembly is engineered for precise control, durability, and leak-tight shutoff in various industrial applications, with materials and designs selected based on service conditions like pressure, temperature, and fluid corrosiveness.
诱因 → 失效模式 → 工程缓解
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A plug is typically a tapered or cylindrical movable part in linear motion valves (e.g., globe valves), while a disc is a flat or shaped part in rotary motion valves (e.g., butterfly or ball valves). Both serve to regulate flow by interacting with the seat.
Consider fluid properties (corrosiveness, abrasiveness), pressure, temperature, and required leakage class. For corrosive fluids, use stainless steel or alloys; for high wear, opt for hardened surfaces. Consult standards like ISO 15848 for guidance.
Common failures include erosion from high-velocity fluids, corrosion from aggressive chemicals, wear from repeated cycling, and leakage due to seat damage or improper alignment. Regular maintenance and material selection mitigate these risks.
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