行业组件数据 · 2026

磨损套筒/插入件

Wear sleeve/insert is a replaceable component in exchange gripper/collet systems that protects critical surfaces from abrasion and extends equipment lifespan.

技术定义与适配语境
典型 磨损套筒/插入件 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A wear sleeve or insert is a precision-engineered sacrificial component installed in exchange gripper or collet assemblies of automated machinery. It functions as a protective interface between moving parts, absorbing frictional wear during repeated gripping, clamping, or positioning operations. These components are designed for quick replacement to minimize downtime and maintain dimensional accuracy in high-cycle industrial applications.

组件规格

定义
A wear sleeve or insert is a precision-engineered sacrificial component installed in exchange gripper or collet assemblies of automated machinery. It functions as a protective interface between moving parts, absorbing frictional wear during repeated gripping, clamping, or positioning operations. These components are designed for quick replacement to minimize downtime and maintain dimensional accuracy in high-cycle industrial applications.
工作原理
The wear sleeve/insert operates by creating a sacrificial wear surface that absorbs mechanical abrasion and impact forces during gripping cycles. When the exchange gripper/collet engages with workpieces, the sleeve distributes clamping forces evenly while protecting the more expensive gripper body from direct contact. As wear occurs, the sleeve gradually degrades while maintaining consistent performance until replacement is required, preventing damage to critical alignment surfaces.
材料
Typically manufactured from hardened tool steel (AISI D2A2)tungsten carbideor ceramic composites. Surface treatments include nitridingtitanium nitride (TiN) coatingor diamond-like carbon (DLC) coatings for enhanced wear resistance. Hardness ranges from 58-65 HRC for steel components.
Length
15-100 mm
Hardness
58-65 HRC
Outer Diameter
10-50 mm
Surface Finish
Ra 0.4-0.8 μm
Wall Thickness
2-8 mm
Operating Temperature
-20°C to 200°C
Maximum Clamping Force
500-5000 N
标准
ISO 2768DIN 7150ISO 286-2

行业分类与别名

磨损套筒/插入件 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient lubrication->Accelerated abrasive wear->Implement automated lubrication systems and regular maintenance schedules
Misalignment during installation->Uneven wear and reduced component life->Use precision alignment tools and torque-controlled installation procedures
Material incompatibility with workpiece->Gallling or adhesive wear->Select sleeve materials with appropriate hardness and surface coatings for specific applications

工业生态与工程逻辑

0
Premature wear due to improper alignment
1
Contamination from worn particles
2
Reduced gripping accuracy
3
Catastrophic failure if not monitored

合规与检测

tolerance
±0.01mm for critical dimensions, concentricity within 0.005mm TIR
test method
Coordinate measuring machine (CMM) verification, surface roughness testing, hardness testing per ISO 6508

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

How often should wear sleeves be replaced?

Replacement intervals depend on operating cycles and material abrasiveness. Typically every 50,000-200,000 cycles or when wear exceeds 0.1mm thickness loss.

Can wear sleeves be reconditioned?

Generally not recommended as reconditioning may compromise dimensional accuracy. Replacement with OEM or certified compatible parts ensures optimal performance.

What are signs of wear sleeve failure?

Increased clearance, reduced gripping force, workpiece slippage, visible scoring or pitting on the sleeve surface, and abnormal noise during operation.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 磨损套筒/插入件

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

谢谢,信息已发送。
谢谢,信息已收到。

需要制造 磨损套筒/插入件?

对比具备该组件加工或装配能力的制造商资料。

创建制造商档案 联系我们
上一个组件
磨损垫/衬板
下一个组件
磨损插入件/衬垫(可选)
URN:CNFX:ME:UNIT:WEAR_SLEEVE_INSERT