行业组件数据 · 2026

导线辊

Precision rollers that guide and control wire path in tensioning systems to ensure consistent alignment and reduce friction.

技术定义与适配语境
典型 导线辊 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Wire guide rollers are cylindrical components installed in wire tensioners to direct the wire along a predetermined path while maintaining proper tension. They feature precision bearings, hardened surfaces, and alignment mechanisms to minimize wire slippage, vibration, and wear during high-speed operations in manufacturing processes.

组件规格

定义
Wire guide rollers are cylindrical components installed in wire tensioners to direct the wire along a predetermined path while maintaining proper tension. They feature precision bearings, hardened surfaces, and alignment mechanisms to minimize wire slippage, vibration, and wear during high-speed operations in manufacturing processes.
工作原理
Operates by rotating on bearings as wire passes over their surface, reducing friction through controlled motion while maintaining wire alignment. The roller's diameter, surface texture, and mounting angle determine the wire's contact area and directional control, ensuring smooth transit without deformation or excessive tension spikes.
材料
Typically made from hardened steel (AISI 52100 or 440C)ceramic-coated alloysor polymer composites like UHMW-PE for specific applications. Bearings are usually stainless steel (SS304/SS316) with sealed lubrication.
Width
15-100 mm
Diameter
20-150 mm
Bore Size
10-40 mm
Max Speed
500-3000 rpm
Load Capacity
50-500 N
Surface Finish
Ra 0.4-1.6 μm
标准
ISO 286-2DIN 5412

行业分类与别名

导线辊 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Inadequate lubrication->Bearing seizure leading to roller stoppage->Implement scheduled maintenance with high-temperature grease
Surface wear from abrasive wires->Increased friction and wire deformation->Use hardened or coated rollers and regular inspection

工业生态与工程逻辑

0
Wire slippage due to worn surfaces
1
Bearing failure from contamination
2
Misalignment causing wire breakage

合规与检测

tolerance
±0.05 mm on diameter, ±0.1° on alignment
test method
ISO 230-1 for geometric accuracy, DIN 51524 for lubrication performance

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of a wire guide roller?

To guide wire along a controlled path while minimizing friction and maintaining consistent tension in wire processing machines.

How do I select the right material for a wire guide roller?

Choose based on wire type and environment: hardened steel for durability, ceramics for high-temperature resistance, or polymers to prevent wire scratching.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 导线辊

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

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URN:CNFX:ME:UNIT:WIRE_GUIDE_ROLLERS