行业组件数据 · 2026

摩擦片组

Friction disc pack is a multi-plate assembly in electromagnetic clutch-brake units that enables torque transmission through controlled friction engagement.

技术定义与适配语境
典型 摩擦片组 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A friction disc pack consists of alternating friction discs and separator plates arranged in a stack within an electromagnetic clutch-brake unit. When the electromagnetic coil is energized, it creates a magnetic field that pulls the armature plate, compressing the disc pack and creating friction between the surfaces. This friction transmits torque from the input to the output shaft (clutch mode) or stops rotation by engaging with a stationary housing (brake mode). The pack is designed for precise engagement, heat dissipation, and wear resistance in industrial applications.

组件规格

定义
A friction disc pack consists of alternating friction discs and separator plates arranged in a stack within an electromagnetic clutch-brake unit. When the electromagnetic coil is energized, it creates a magnetic field that pulls the armature plate, compressing the disc pack and creating friction between the surfaces. This friction transmits torque from the input to the output shaft (clutch mode) or stops rotation by engaging with a stationary housing (brake mode). The pack is designed for precise engagement, heat dissipation, and wear resistance in industrial applications.
工作原理
Operates on electromagnetic actuation and friction-based torque transmission. When energized, the electromagnetic coil generates a magnetic field that moves the armature, compressing the friction disc pack. The resulting friction between alternating discs transmits torque or provides braking force. Disengagement occurs when de-energized, with springs separating the discs.
材料
Friction discs: Sintered bronzepaper-based compositesor ceramic-organic materials with friction modifiers. Separator plates: Steel (AISI 1045/1070) with hardening (HRC 45-55). Coatings: Phosphating or zinc plating for corrosion resistance.
Air Gap
0.3-0.8 mm
Disc Diameter
50-200 mm
Disc Thickness
1.5-3.0 mm
Operating Speed
Up to 3600 RPM
Torque Capacity
10-500 Nm
Number of Plates
3-15 pairs
Operating Temperature
-20°C to 150°C
Coefficient of Friction
0.10-0.25
标准
ISO 16030DIN 15435JIS B 1452

行业分类与别名

摩擦片组 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Excessive heat due to prolonged slippage->Disc material degradation, reduced friction, and eventual pack seizure->Install thermal sensors, use high-temperature disc materials, ensure adequate cooling
Oil or dust contamination on friction surfaces->Loss of torque transmission, erratic engagement->Use sealed clutch-brake units, implement regular cleaning schedules
Incorrect air gap adjustment->Incomplete engagement or excessive wear->Follow manufacturer's gap specifications, use feeler gauges for adjustment

工业生态与工程逻辑

0
Overheating from continuous slippage
1
Contamination reducing friction coefficient
2
Misalignment causing uneven wear
3
Material fatigue under cyclic loading

合规与检测

tolerance
Disc thickness ±0.05 mm, flatness within 0.02 mm, parallelism within 0.01 mm
test method
Torque testing per ISO 16030, wear testing using dynamometer cycles, thermal cycling from -20°C to 150°C

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What causes premature wear in friction disc packs?

Premature wear results from excessive slippage, contamination (oil, dust), overheating beyond 150°C, misalignment, or using incorrect disc material for the application.

How do I select the right friction disc material?

Choose based on application: sintered bronze for high torque and heat resistance, paper-based for smooth engagement in precision machinery, or ceramic-organic for high-speed operations with minimal wear.

What maintenance is required for friction disc packs?

Regular inspection for wear (measure disc thickness), check air gap settings, clean surfaces from contamination, and ensure proper lubrication if specified (some designs run dry).

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CNFX Industrial Component Index · 机械和设备制造

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初步技术归类
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请求制造能力信息: 摩擦片组

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

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URN:CNFX:ME:UNIT:FRICTION_DISC_PACK