行业组件数据 · 2026

导柱和导套

Guide pins and bushings are precision alignment components in progressive die sets that ensure accurate tool positioning and smooth operation during metal stamping processes.

技术定义与适配语境
典型 导柱和导套 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Guide pins and bushings are critical components in progressive die sets used in metal stamping operations. They consist of hardened steel pins that slide within corresponding bushings to maintain precise alignment between the upper and lower die sections throughout the stamping cycle. This alignment prevents lateral movement, reduces wear on cutting edges, and ensures consistent part quality by maintaining proper clearance between punch and die components.

组件规格

定义
Guide pins and bushings are critical components in progressive die sets used in metal stamping operations. They consist of hardened steel pins that slide within corresponding bushings to maintain precise alignment between the upper and lower die sections throughout the stamping cycle. This alignment prevents lateral movement, reduces wear on cutting edges, and ensures consistent part quality by maintaining proper clearance between punch and die components.
工作原理
Guide pins provide a rigid reference axis that maintains precise alignment between die components. As the press operates, the pins slide within their bushings, which are typically press-fit into the die plates. This sliding action absorbs lateral forces and prevents misalignment that could cause tool damage or part defects. The clearance between pin and bushing is precisely controlled to allow smooth movement while maintaining accuracy.
材料
Typically made from high-carbon tool steel (A2D2O1) or alloy steel (SCM4404140) with surface hardening through carburizingnitridingor induction hardening to achieve 58-62 HRC. Bushings often have additional surface treatments like chrome plating or titanium nitride coating for wear resistance.
Hardness
58-62 HRC
Straightness
0.01 mm per 100 mm
Clearance Fit
H7/g6 or H7/f7
Load Capacity
Varies by diameter (e.g., 20mm pin: ~15 kN)
Surface Finish
Ra 0.4 μm or better
Length Variations
50-300 mm standard
Diameter Tolerance
±0.002 mm
标准
ISO 286-1DIN 6325JIS B 0401

行业分类与别名

导柱和导套 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient lubrication->Increased friction leading to gallowing and seizing->Implement scheduled lubrication with appropriate lubricants; install automatic lubrication systems
Contamination from metal particles->Abrasive wear and scoring of surfaces->Install protective bellows or scrapers; implement regular cleaning protocols
Improper installation or alignment->Premature wear and reduced accuracy->Use precision alignment tools during installation; verify parallelism and perpendicularity

工业生态与工程逻辑

0
Misalignment causing part defects
1
Excessive wear leading to tool failure
2
Gallowing or seizing due to inadequate lubrication
3
Fatigue failure from cyclic loading

合规与检测

tolerance
Geometric tolerances per ISO 1101:2017, dimensional tolerances per ISO 286-1:2010
test method
Coordinate measuring machine (CMM) verification, surface roughness testing per ISO 4287, hardness testing per ISO 6508

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来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the purpose of guide pins in progressive dies?

Guide pins maintain precise alignment between upper and lower die sections during stamping operations, preventing lateral movement that could cause tool damage or part inaccuracies.

How often should guide pins and bushings be replaced?

Replacement frequency depends on usage intensity and maintenance, but typically every 500,000 to 2 million cycles. Regular inspection for wear, scoring, or reduced clearance is recommended.

What lubrication is required for guide pins?

Use high-quality, extreme-pressure lubricants specifically designed for precision tooling. Grease-based lubricants with molybdenum disulfide or synthetic oils are common, applied according to manufacturer specifications.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 导柱和导套

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URN:CNFX:ME:UNIT:GUIDE_PINS_AND_BUSHINGS