行业组件数据 · 2026

浇口杯

A pouring basin is a funnel-shaped component in precision casting gating systems that controls molten metal flow into the sprue.

技术定义与适配语境
典型 浇口杯 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The pouring basin is a critical component in precision casting gating systems, designed as a reservoir at the top of the sprue to receive molten metal from the ladle. It serves to regulate flow velocity, reduce turbulence, prevent slag and oxide inclusion, and maintain consistent metal temperature during the casting process. Its geometry directly impacts casting quality by minimizing air entrapment and ensuring smooth metal transition into the gating system.

组件规格

定义
The pouring basin is a critical component in precision casting gating systems, designed as a reservoir at the top of the sprue to receive molten metal from the ladle. It serves to regulate flow velocity, reduce turbulence, prevent slag and oxide inclusion, and maintain consistent metal temperature during the casting process. Its geometry directly impacts casting quality by minimizing air entrapment and ensuring smooth metal transition into the gating system.
工作原理
Operates by receiving molten metal from the pouring ladle into a tapered reservoir that creates a controlled hydraulic head. The basin's design (typically with a tapered bottom and smooth radius) converts turbulent flow into laminar flow, allowing slag to float to the surface while clean metal flows downward into the sprue. The basin maintains a constant metal level to prevent vortex formation and air aspiration.
材料
Refractory materials: High-alumina ceramicszirconiafused silicaor graphite. Steel or cast iron for permanent basins. Material must withstand thermal shock (1500-1600°C for ferrous metals) and resist erosion from molten metal flow.
Capacity
0.5-50 liters
Porosity
<15%
Taper Angle
15-30 degrees
Inlet Diameter
80-300 mm
Outlet Diameter
20-100 mm
Service Temperature
Up to 1700°C
Thermal Conductivity
<2 W/m·K
标准
ISO 4990DIN 1681ASTM A247

行业分类与别名

浇口杯 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Improper taper angle or insufficient volume->Turbulent flow causing air entrapment and oxide inclusion->Design with optimal 20-25° taper and volume 1.5x sprue capacity; use flow simulation software
Material thermal shock resistance inadequate->Cracking and contamination of molten metal->Select materials with low thermal expansion coefficients; preheat basins gradually
Incorrect positioning relative to sprue->Vortex formation and air aspiration->Ensure vertical alignment with sprue; maintain minimum metal level during pouring

工业生态与工程逻辑

0
Thermal cracking from rapid temperature changes
1
Erosion from prolonged metal contact
2
Slag inclusion if design doesn't allow proper separation
3
Air aspiration causing porosity defects
4
Inconsistent flow leading to cold shuts

合规与检测

tolerance
±0.5mm on critical dimensions, surface roughness Ra ≤ 6.3μm
test method
Dimensional inspection per ISO 8062, thermal shock testing per ASTM C1171, flow simulation using MAGMA or ProCAST software

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the primary function of a pouring basin in casting?

The primary function is to control and stabilize molten metal flow into the sprue, reducing turbulence, preventing slag inclusion, and maintaining consistent metal temperature for defect-free castings.

How does basin design affect casting quality?

Proper basin design minimizes air entrapment, reduces oxide formation, prevents vortexing, and ensures smooth metal transition into the gating system, directly impacting surface finish and internal soundness of castings.

What materials are suitable for high-temperature pouring basins?

Refractory ceramics (alumina, zirconia), fused silica, or graphite are preferred for their thermal shock resistance and erosion stability at molten metal temperatures exceeding 1500°C.

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CNFX Industrial Component Index · 机械和设备制造

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初步技术归类
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URN:CNFX:ME:UNIT:POURING_BASIN