行业组件数据 · 2026

垫片组

A precision stack of thin shims used to control fluid flow and pressure in hydraulic and pneumatic valving systems.

技术定义与适配语境
典型 垫片组 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A shim stack is an assembly of multiple thin, precisely manufactured shims (typically metallic discs or washers) stacked together within a valve body. It functions as a critical flow-control element in hydraulic and pneumatic systems, where the collective thickness, number, arrangement, and orifice patterns of the shims determine the valve's pressure-flow characteristics, response time, and damping behavior. The stack is often compressed between valve plates or seats and can be customized by adding or removing shims to tune system performance.

组件规格

定义
A shim stack is an assembly of multiple thin, precisely manufactured shims (typically metallic discs or washers) stacked together within a valve body. It functions as a critical flow-control element in hydraulic and pneumatic systems, where the collective thickness, number, arrangement, and orifice patterns of the shims determine the valve's pressure-flow characteristics, response time, and damping behavior. The stack is often compressed between valve plates or seats and can be customized by adding or removing shims to tune system performance.
工作原理
The shim stack operates by flexing under fluid pressure. When pressure exceeds a set threshold (determined by stack stiffness and preload), the shims deflect, opening orifices to allow fluid flow. The stack's layered design provides progressive stiffness—initial shims flex easily for fine control, while the full stack resists higher pressures. This creates a predictable pressure-flow curve, enabling precise modulation of fluid dynamics, vibration damping, and pressure relief in valving systems.
材料
Typically made from high-strengthcorrosion-resistant materials: stainless steel (e.g.AISI 304316)spring steel (SAE 1075)beryllium copperor specialty alloys (InconelHastelloy). Thickness ranges from 0.05 mm to 0.5 mm per shimwith hardness of 40-50 HRC for durability. Surfaces are often ground or lapped to ensure flatness and consistent sealing.
Flatness
<0.005 mm
Inner Diameter
5-25 mm
Outer Diameter
10-50 mm
Shim Thickness
0.1-0.3 mm
Surface Finish
Ra 0.4 μm max
Temperature Range
-40°C to 200°C
Operating Pressure
Up to 350 bar
Stack Height Tolerance
±0.02 mm
标准
ISO 3601-3DIN 2093ISO 286-2

行业分类与别名

垫片组 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Material fatigue from cyclic pressure loading->Shim cracking or permanent deformation->Use high-cycle fatigue-resistant alloys; implement regular inspection and replacement schedules.
Contamination (debris, fluid impurities)->Shim sticking, uneven flexing, or leakage->Install filtration systems; ensure clean assembly environments; use protective coatings.
Incorrect stack assembly or preload->Erratic pressure control or valve instability->Follow manufacturer torque specs; use precision gauges for stack height; train assembly personnel.

工业生态与工程逻辑

0
Improper stacking order causing valve malfunction
1
Material fatigue leading to shim fracture
2
Contamination causing sticking or leakage
3
Incorrect preload resulting in unstable pressure control

合规与检测

tolerance
Stack height tolerance ±0.02 mm; flatness <0.005 mm per ISO 286-2
test method
Pressure-flow testing per ISO 10770-1; leak testing per ISO 9978; fatigue testing per ASTM E606

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the purpose of a shim stack in a valving system?

A shim stack precisely controls fluid flow and pressure by flexing under pressure to open orifices, enabling adjustable damping, pressure relief, and flow modulation in hydraulic/pneumatic systems.

How do you adjust a shim stack's performance?

Performance is tuned by changing the number, thickness, arrangement, or orifice patterns of shims in the stack. Adding shims increases stiffness and pressure threshold; removing shims reduces it.

Can shim stacks be reused or repaired?

Shim stacks are generally replaced as an assembly if worn or damaged, as reuse can compromise sealing and performance. Individual shims may be replaced during maintenance if specifications allow.

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URN:CNFX:ME:UNIT:SHIM_STACK