行业组件数据 · 2026

履带支重轮(台车滚轮)

Track rollers are cylindrical components in crawler undercarriages that support machine weight and guide track chains during operation.

技术定义与适配语境
典型 履带支重轮(台车滚轮) 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

Track rollers, also known as bogie rollers, are critical components in crawler undercarriage systems of heavy machinery such as excavators, bulldozers, and crawler cranes. They are mounted on the bogie frame and rotate on sealed bearings to support the machine's weight while maintaining proper track chain alignment and tension. These rollers distribute operational loads across the track system, reduce friction between track links and the undercarriage frame, and absorb impacts from uneven terrain. Precision-engineered for durability, they feature hardened surfaces, integrated lubrication systems, and robust sealing mechanisms to withstand extreme environmental conditions, heavy loads, and abrasive materials.

组件规格

定义
Track rollers, also known as bogie rollers, are critical components in crawler undercarriage systems of heavy machinery such as excavators, bulldozers, and crawler cranes. They are mounted on the bogie frame and rotate on sealed bearings to support the machine's weight while maintaining proper track chain alignment and tension. These rollers distribute operational loads across the track system, reduce friction between track links and the undercarriage frame, and absorb impacts from uneven terrain. Precision-engineered for durability, they feature hardened surfaces, integrated lubrication systems, and robust sealing mechanisms to withstand extreme environmental conditions, heavy loads, and abrasive materials.
工作原理
Track rollers operate by rotating on sealed bearings or bushings as the track chain moves over them. They support the machine's weight through direct contact with the track chain's inner surface, reducing sliding friction to rolling friction. As the sprocket drives the track chain, rollers guide the chain along a predetermined path while maintaining proper tension. Load distribution occurs through multiple rollers arranged along the bogie frame, with each roller transferring vertical and lateral forces to the undercarriage structure. Sealed lubrication systems minimize internal friction and prevent contamination, while hardened surfaces resist wear from track chain contact and external debris.
材料
High-carbon alloy steel (e.g.SAE 10454140) or boron steel for roller bodiesthrough-hardened or induction-hardened to 55-60 HRC surface hardnesschrome-plated or nitrided surfaces for enhanced wear resistancesealed ball or tapered roller bearings with steel cages and synthetic rubber sealsgrease-filled cavities with lithium-based or polyurea grease.
Width
70-150 mm
Weight
15-80 kg
Diameter
150-400 mm
Seal Type
Multi-lip rubber seals or labyrinth seals
Bearing Type
Sealed ball bearing or tapered roller bearing
Load Capacity
5-50 tons per roller
Lubrication Interval
500-2000 operating hours
Operating Temperature
-40°C to +120°C
标准
ISO 3457DIN 740ISO 286-2SAE J429

行业分类与别名

履带支重轮(台车滚轮) 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Inadequate lubrication or contaminated grease->Bearing overheating and seizure->Implement scheduled lubrication with quality grease; use sealed bearing systems; install grease monitoring sensors
Excessive impact loads from rough terrain->Surface spalling or roller flange fracture->Design rollers with higher hardness and toughness; incorporate shock-absorbing bogie systems; train operators on terrain navigation
Seal wear or damage from abrasive debris->Contaminant ingress leading to accelerated bearing wear->Use multi-lip seals or labyrinth seals; install debris guards; implement regular seal inspections and replacements

工业生态与工程逻辑

0
Bearing seizure due to lubrication failure
1
Surface spalling from excessive impact loads
2
Seal degradation leading to contamination
3
Shaft bending under uneven loads
4
Corrosion in wet or chemical environments

合规与检测

tolerance
Diameter tolerance: ISO 286-2 h9; radial runout: ≤0.2 mm; surface hardness: 55-60 HRC ±2 HRC; seal lip interference: 0.3-0.8 mm
test method
Dimensional inspection per ISO 286-2; hardness testing per ISO 6508; load testing per ISO 3457; seal performance testing per DIN 53504; rotational torque testing with calibrated torque meters

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制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

How often should track rollers be inspected?

Track rollers should be visually inspected daily for damage, leaks, or abnormal wear, with detailed inspections every 250-500 operating hours. Lubrication intervals vary by manufacturer but typically range from 500 to 2000 hours.

What are common signs of track roller failure?

Common failure signs include excessive noise (grinding or squeaking), visible grease leaks, uneven track chain wear, reduced machine stability, increased track sag, and visible cracks or flaking on roller surfaces.

Can track rollers be repaired or must they be replaced?

Track rollers are generally replaced as sealed units when bearings fail or surfaces wear beyond tolerance. Some manufacturers offer rebuildable rollers with replaceable bearings and seals, but most applications require complete replacement for reliability.

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CNFX Industrial Component Index · 机械和设备制造

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