行业组件数据 · 2026

上冲头

Upper punch component for V-die sets in sheet metal bending operations

技术定义与适配语境
典型 上冲头 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The upper punch is a precision tooling component in V-die sets used for sheet metal bending operations. It is mounted on the press ram and descends to force sheet metal into the V-shaped lower die, creating controlled bends with specific angles and radii. This component directly contacts the workpiece and determines the bend geometry through its tip profile and dimensional accuracy.

组件规格

定义
The upper punch is a precision tooling component in V-die sets used for sheet metal bending operations. It is mounted on the press ram and descends to force sheet metal into the V-shaped lower die, creating controlled bends with specific angles and radii. This component directly contacts the workpiece and determines the bend geometry through its tip profile and dimensional accuracy.
工作原理
The upper punch applies downward force to sheet metal positioned over a V-shaped lower die. As the press ram descends, the punch tip contacts the sheet metal and pushes it into the die opening, causing plastic deformation along a predetermined bend line. The V-angle of the die and punch geometry determine the final bend angle, while the punch radius controls the inside bend radius of the formed part.
材料
Tool steel (typically D2A2or M2 grades)hardened to 58-62 HRC with surface treatments like nitriding or chrome plating for wear resistance
Width
20-100 mm
Height
40-150 mm
Hardness
58-62 HRC
Tip Radius
0.5-12.7 mm
Mounting Type
T-slot or bolt-on
Surface Finish
Ra 0.4 μm max
Working Length
50-300 mm
标准
ISO 9001DIN 8586ISO 2768-m

行业分类与别名

上冲头 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Insufficient hardness or improper heat treatment->Premature wear and radius deformation->Implement material certification and hardness testing protocols
Misalignment with lower die->Asymmetric bending and sheet metal marking->Use precision alignment tools and regular calibration checks
Excessive tonnage or off-center loading->Cracking or catastrophic failure->Implement press force monitoring and proper tool selection guidelines

工业生态与工程逻辑

0
Tool wear leading to dimensional inaccuracies
1
Improper alignment causing sheet metal marking
2
Fatigue failure from cyclic loading
3
Incompatible material causing galling or adhesion

合规与检测

tolerance
±0.025 mm on critical dimensions, ±0.1° on angular features
test method
CMM verification, surface roughness testing, hardness testing per ASTM E18

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What is the difference between standard and custom upper punches?

Standard punches follow common industry dimensions and radii for general applications, while custom punches are engineered for specific bend geometries, specialized materials, or unique production requirements with non-standard angles or profiles.

How often should upper punches be inspected for wear?

Inspect upper punches every 8,000-10,000 cycles in normal production environments. High-volume operations or abrasive materials may require inspection every 5,000 cycles. Key wear indicators include radius deformation, surface scoring, and dimensional changes exceeding 0.05 mm.

Can upper punches be reground or reconditioned?

Yes, qualified punches can be reground to restore the original radius profile and surface finish, typically allowing 2-3 regrinds before replacement. This requires precision grinding equipment and heat treatment expertise to maintain hardness specifications.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 上冲头

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URN:CNFX:ME:UNIT:UPPER_PUNCH