行业组件数据 · 2026

耐磨衬板/插入件(可选)

Optional wear-resistant liner or insert for starwheels and pocketed discs to extend service life and reduce maintenance.

技术定义与适配语境
典型 耐磨衬板/插入件(可选) 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

A removable or replaceable wear-resistant component designed to protect high-contact surfaces of starwheels or pocketed discs in material handling and packaging machinery. It absorbs abrasive wear from product contact, preventing damage to the main disc structure and maintaining dimensional accuracy of pockets or star points over time.

组件规格

定义
A removable or replaceable wear-resistant component designed to protect high-contact surfaces of starwheels or pocketed discs in material handling and packaging machinery. It absorbs abrasive wear from product contact, preventing damage to the main disc structure and maintaining dimensional accuracy of pockets or star points over time.
工作原理
Acts as a sacrificial layer that undergoes wear instead of the base starwheel or disc material. By concentrating wear on a replaceable component, it preserves the critical geometry of the machine element, ensuring consistent product handling, alignment, and timing while reducing downtime for repairs.
材料
Typically made from ultra-high-molecular-weight polyethylene (UHMW-PE)polyurethane (PU)hardened steel (e.g.AR400 or AR500)or ceramic composites. Selection depends on application: UHMW-PE for low-frictionnon-marking usespolyurethane for elasticity and impact resistancehardened steel for extreme abrasionceramics for high-temperature or corrosive environments.
Hardness
50-70 Shore D (polymers) or 400-500 BHN (steel)
Thickness
3-10 mm
Wear Rate
<0.1 mm/1000 operating hours under standard conditions
Operating Temperature
-40°C to +80°C (polymers), up to 500°C (ceramics)
标准
ISO 3408DIN 1544

行业分类与别名

耐磨衬板/插入件(可选) 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Adhesive failure or loose fasteners->Liner detachment during operation->Use recommended adhesives, torque fasteners to spec, and implement regular inspection schedules.
Excessive abrasive wear->Liner wear-through exposing base material->Select higher-wear-resistance materials, increase liner thickness, or reduce product abrasiveness.
Thermal expansion mismatch->Warping or cracking of liner->Choose materials with compatible thermal coefficients and ensure operating within temperature limits.

工业生态与工程逻辑

0
Improper installation causing misalignment
1
Material incompatibility leading to premature wear
2
Inadequate thickness reducing protection
3
Chemical degradation in harsh environments

合规与检测

tolerance
±0.5 mm on thickness, ±0.2 mm on pocket/starlobe dimensions
test method
ASTM G65 for abrasion resistance, ISO 527 for tensile strength (polymers), visual and dimensional inspection per ISO 2768

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

When should I use a wear liner on a starwheel?

Use a wear liner when handling abrasive products, during high-speed operations, or when frequent cleaning causes wear. It extends the starwheel's life and maintains pocket accuracy.

Are wear inserts interchangeable between brands?

Not always. While some standard sizes exist, inserts are often machine-specific. Check compatibility with your starwheel or disc model and consult the manufacturer.

How do I install a wear liner?

Clean the surface, apply adhesive if required (for some polymers), and secure with mechanical fasteners or press-fit. Follow manufacturer guidelines to avoid misalignment.

我可以直接联系工厂吗?

CNFX 是开放目录,不是交易平台或采购代理。工厂资料和表单用于帮助你准备直接沟通。

CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 耐磨衬板/插入件(可选)

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

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URN:CNFX:ME:UNIT:WEAR_LINER_INSERT_OPTIONAL_