行业组件数据 · 2026

辊体

The cylindrical body of a work roll in heavy-duty rolling mills that directly contacts and deforms metal during rolling operations.

技术定义与适配语境
典型 辊体 会按材料、尺寸公差、适配关系和失效风险在 机械和设备制造 中评估。

The roll body is the central cylindrical component of a work roll in heavy-duty rolling mills, designed to withstand extreme mechanical stresses, thermal loads, and wear during metal deformation processes. It serves as the primary interface between the rolling mill and the material being processed, transferring rotational force and pressure to reduce material thickness, improve surface finish, and achieve precise dimensional tolerances in metal products.

组件规格

定义
The roll body is the central cylindrical component of a work roll in heavy-duty rolling mills, designed to withstand extreme mechanical stresses, thermal loads, and wear during metal deformation processes. It serves as the primary interface between the rolling mill and the material being processed, transferring rotational force and pressure to reduce material thickness, improve surface finish, and achieve precise dimensional tolerances in metal products.
工作原理
The roll body operates by rotating under high pressure against metal stock, utilizing friction and compressive forces to plastically deform the material. Its cylindrical geometry ensures uniform pressure distribution across the material width, while controlled surface characteristics (hardness, roughness) optimize material flow and minimize defects during hot or cold rolling processes.
材料
High-chromium forged steel (e.g.D2H13)carbide compositesor advanced alloy steels with hardness ratings of 55-65 HRCoften featuring surface treatments like chrome platingnitridingor thermal spray coatings for enhanced wear resistance.
Length
1500-3000 mm
Balance Grade
G2.5
Diameter Range
400-1200 mm
Surface Hardness
58-62 HRC
Surface Roughness
Ra 0.2-0.8 μm
Concentricity Tolerance
±0.02 mm
Maximum Operating Temperature
300°C
标准
ISO 9001DIN 1543

行业分类与别名

辊体 的常用贸易名称、技术标识和检索关键词。

上级产品

该组件会出现在以下整机或工业产品中。

FMEA · 风险与缓解

诱因 → 失效模式 → 工程缓解

Thermal cycling during hot rolling operations->Surface micro-cracks leading to spalling->Implement controlled cooling systems and use thermal barrier coatings
Abrasive wear from hard inclusions in rolled material->Increased surface roughness affecting product quality->Apply hard chrome plating and implement material inspection protocols

工业生态与工程逻辑

0
Surface cracking due to thermal fatigue
1
Wear-induced dimensional inaccuracy
2
Catastrophic failure under overload conditions

合规与检测

tolerance
Diameter tolerance: ±0.05 mm, Surface finish: Ra ≤ 0.4 μm
test method
Ultrasonic testing for internal defects, hardness testing per ISO 6508, dimensional verification with laser micrometers

制造该组件的工厂

来自 CNFX 组件能力表的相关制造商资料。

制造商列表用于前期研究和供应商能力理解,不代表认证、排名或交易担保。

采购评估维度

不是客户评论,也不是实时热度。以下维度用于前期 RFQ 准备和供应商评估。

技术文档
4/5
制造能力
4/5
可检验性
5/5
供应商透明度
3/5

这些分值是采购评估维度示例,不代表真实客户评分、具体国家买家反馈或实时询盘。

相关组件

常见问题

What factors determine the lifespan of a roll body?

Lifespan depends on material hardness, surface treatments, operating conditions (temperature, pressure), maintenance practices, and the type of metal being rolled. Regular inspection and proper lubrication can extend service life significantly.

How often should roll bodies be reground or replaced?

Regrinding is typically required every 6-12 months depending on production volume, while complete replacement may be needed after 3-5 years of continuous operation or when dimensional tolerances can no longer be maintained.

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CNFX Industrial Component Index · 机械和设备制造

数据基础

CNFX 制造商资料、技术分类、公开产品信息和持续合理性检查。

初步技术归类
本页用于结构化准备研究、RFQ 和供应商评估,不替代买方自己的供应商资质审查、标准核验和技术批准。

请求制造能力信息: 辊体

说明目标数量、应用场景、交期和关键技术要求,用于准备 RFQ 或供应商评估。

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URN:CNFX:ME:UNIT:ROLL_BODY